Step 5: Testing the new power
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I think it would be cool if you could remove them and fix a suitable transformer straight through the battery board instead of using the DCin Jack.
We have a laptop in which the DCin has broken and the board has got damaged in removing it or maybe when it was dropped. Any thoughts on how to sort it to at least make it useble? The machine still runs off battery power but the battery cant charge via DCin through the motherboard anymore.
I would suggest a high degree of caution with this stuff though. Lithium-ion battery cells can explode (or spew fire) really easily if not handled carefully, even moisture from your skin or even high humidity can cause this to happen.
I'm guessing by the mere fact that you opened it is why it won't boot with the battery w/o the PSU in. That little board you wired up the new cells to is very picky and designed to kill the battery all together in most cases of any kind of tampering because of how volatile Li-ion cells can be. When replacing the cells it can sometimes take 2 or 3 charges before it gets back to normal. But as long as the voltages are the same as the OEM one it should "work" but the computer may not be able to see the charge level and may not be able to charge it at all.
Older computers may not all have Li-ion's in them, but if you are reading this and thinking of replacing your laptop cells instead of buying new, I'd recommend also reading this guide.
http://www.electronics-lab.com/articles/Li_Ion_reconstruct/index_3.html
Great work with the mod. Is it still working? Did you figure out a way to charge it?