The Barn Studio. A complete re-build. by Tony Rimmer
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Step 19: Solid Pine Floor

The flooring is pretty straight forward.  Firstly, I cross-fitted 2"X1" Tanalised battens with  400mm centers. The spacings can be adjusted at convenient points by adding extra battens to convene with standard lengths of floorboard - this can save a small fortune in wasted off-cuts.  (i've often convinced myself that the waste will make good kindling - but @ £2.per meter X 13cm - nah!)  This floor is 28 square meters and I've lost barely a couple off meters simply by carefully planning the job, first.

Using battens serves many a purpose. Providing the concrete floor slab is fitted with a working damp proof system and has no other planet based issues, it will help in attaining a good level if the surface isn't perfect. it gives an additional healthy air-space beneath the boards.   And of course, the important appearance of nails - screws were never a traditional look. 

It also provides you with the perfect opportunity and conditions for  you to fit under-floor heating. All you need is (in this case) 50 meters of 8mm copper microbore, a box of clips, a couple of radiator valves (one being thermostatic) and a few extra fittings. £200 tops:-)

But! Anyone thinking of fitting under floor heating in a situation like this should seriously consider doing it long  before the floorboards are permanently fixed with nails.  Even kiln dried timber, in a temperate climate, stored in a merchant's shed will still have a high moisture content and the shrinkage, after being exposed to this kind of heat, will be quite significant, which could result in serious gaps between the boards in no time - 4,5,6,,,7mm! That's a 1/4 of an inch in old money - I kid you, not.
It was for this reason that I have decided not to - I'm in a rush.

Allowing for normal atmospheric conditions, the boards still need pressing together, as they are fitted, to avoid too much shrinkage. The gizmo pictured in this step is a home-made version of a tool that can be bought or hired. It's simply a small portable bench vice inverted and used to clamp to the batten as an anchor. A Quick Clamp turned inside out to make a spreader. An 8 inch piece of floorboard cut from the "groove" edge to protect the board tongue and a rubber mallet to apply encouragement. The spreader is then placed between the anchor and board protector. Wear gloves. And squeeeeeze!!!


I've used modern water based mat varnish. The last thing I want is a gloss finish (not acoustically ideal).
 
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