Instructables
This is a DIY variable resistor I created as an interface for live performance-- like a stomp box. I designed it as a project my audio students could build with materials we already have in the classroom.

The result is a variable resistor that can be triggered with just a little pressure from hands or feet. Resistance ranges from 0 to about 18k ohms, and it's very sensitive to slight changes in pressure. (With no pressure, resistance is infinite.)

With an Arduino, the clamshell's big jumps in resistance can work as an on/off switch-- perfect for foot-powered control! Depending on the code, you can use it as a toggle switch or a momentary switch. And as a stompbox, it's flat and quiet (unlike metal stompswitches).

Materials:
clamshell CD case
adhesive-backed copper foil
hot glue
solder
wire (22 AWG)
velostat
craft foam
plywood board (cardboard could also work)
Arduino
10k resistor (approximately)

Tools:
glue gun
box cutter
hole punch (or use the box cutter)
drill (optional)
soldering work station (soldering iron, helping hands, goggles, etc.)
pen
ruler
multimeter
test leads

 
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Step 1: The Clamshell Variable Resistor

2013-12-02 16.46.40 Hand Soldered Lead.jpg
2013-12-02 16.45.18 Hand top switch.jpg

Two holes punched on the same side of the case provide an exit for two wire leads, and prevent the case from crushing the wires.
The wire leads are soldered to two identical flag-shaped pieces of copper foil stuck to the insides of the case (on opposite sides). When the case is closed, the "tails" of foil extend up opposite sides, not touching (very important).

(I didn't take pictures while modifying the clamshell case so I'm hoping you can follow from the photos of the finished piece. I've included a suggested order of steps, later on.)

jseay (author) 2 months ago

Thanks! I would love to see what you make with it.

:-)

audreyobscura8 months ago
This is brilliant! I have just started messing around with Velostat, and am only really starting to figure out how to use it. Thank you so much for sharing your project.