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Tron bike: clear plastic bike with LED edge lighting

Tron bike: clear plastic bike with LED edge lighting
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Tron bike: it's a 100% clear plastic bike frame with LED edge lighting. The entire frame starts from a single flat sheet of clear polycarbonate (lexan) plastic which is cut into pieces and assembled. LED edge lighting is added to provide great night-time special effects. The bike falls a bit more on the "art" side than the "practical" side as it is heavy and wobbly, but it is rideable and great for cruising town around at night.

The original (un-lit) clear plastic frame concept & design is by saul, who led an intersession class at the MIT Media Lab in 2003 (?) where about 10 students each designed and built a clear plastic bicycle frame. Some of the students modified the frame styling a bit, one of the other frames with a more curvy style is shown below.

After seeing one of the frames around MIT in 2004, I had the idea for customized edge lighting so I built up a frame and added the lighting effects.

The full project here is quite a lot of work unless you have a high-end machine shop at your disposal, but there should be several ideas for you along the way. I've included the CAD files for the plastic frame and the C code for the microcontroller. This is an "after the fact" documentation, i built this about 3 years ago.

As seen in the Wired Blog.  

This article is brought to you by MonkeyLectric and the Monkey Light bike light


 
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Step 1Tools & Parts you need

plastic frame:

- a 4' x 8' sheet of 3/8" thick clear polycarbonate
- a 2' x 4' sheet of 1/8" thick clear polycarbonate
- a 2' long, 1" diameter clear polycarbonate rod (handlebar)
- acrylic solvent cement

bike build:

- standard bottom bracket
- standard seatpost & seat
- 26" rear wheel with coaster brake
- 26" front wheel
- threadless headset
- 12" long aluminum fork tube (sized for your headset diameter)
- standard stem
- standard crank arms & pedals

LED edge lighting:

- as many LEDs as you desire (this one has about 200 x 5mm leds, but you probably want to use high-power leds)
- 22 guage wire in 4 colors
- three copies of my simple constant-current led driver circuit, one for each bank of LEDs
- simple Atmel AVR controller circuit which drives three FET's, each fet turns on/off one of the LED banks.

Tools:

You need to be able to cleanly cut out the plastic frame parts from the sheet of plastic. You might be able to do this with a jigsaw, a dremel tool and a lot of patience, otherwise you'll need a CNC mill or a CNC waterjet cutter.

You will need a bottom bracket tap to cut the threads into the plastic to screw in the bottom bracket, most bike shops probably don't have one of these and you'll have to try a custom frame builder.

A dremel tool to polish any of the plastic edges that don't quite fit.

standard bike tools

soldering iron & pcb assembly gear
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51 comments
1-40 of 51next »
Dec 19, 2011. 3:11 PMGeekBeam says:
all this needs is an LED outlining for the wheels
Apr 25, 2010. 9:40 AMzack247 says:
awesome bike! i want one! but i imagine you cant keep it in the sun for too long...
Sep 3, 2011. 8:04 PMFurball_Fidelis says:
actually polycarbonate/ is resistant to yellowing from the sun...it's 1 reason why they make R/C car bodies out of it.
Sep 5, 2011. 10:20 PMzack247 says:
i was thinking more about the frame drying out and cracking.
Sep 5, 2011. 11:37 PMFurball_Fidelis says:
ah I see...it should last a couple years
May 25, 2010. 9:35 PM00MrNotWrong00 says:
Very cool build !!!   I'd  love to see some video .
Oct 27, 2008. 6:46 PMSuperCoPilot says:
(removed by author or community request)
Apr 15, 2010. 9:48 AMcarpe_noctem says:
thanks, I was wondering. At first I thought it might have been fixed gear, which seemed less than ideal with the frame.

great idea, btw
Nov 7, 2008. 10:40 PMSuperCoPilot says:
well i know what i'll be making later lol
Apr 7, 2009. 7:52 PMbac512 says:
where would we get these materials, and how much is this gunna cost? This looks really cool, I'd love to build one.....
Sep 25, 2008. 5:11 AMme! says:
You know how much it weighs?
May 25, 2008. 11:27 AMbounty1012 says:
lol the bike is a pimpmobile
May 3, 2008. 9:34 PMgridnack-572 says:
if i built this i would have done some things differently ,starting with the lighting. i would have used rope light [http://www.ultraleds.co.uk/images/neonblue.jpg] or sand the frame to make it look "cloudy".
Mar 12, 2008. 8:35 AModdcolander says:
Thank you for the ideas!!! I'm working on tricking out a trike with LEDs for a Halloween parade, and your frame took me in a whole new direction! Great job!
Mar 11, 2008. 7:22 PMzeroemission says:
TOTALLY SICK RIDE! all you need to do now is add some led "hokeyspokes" to it and maybe some EL wire for the handlebars. i bet that bike turns heads at night.
Sep 5, 2007. 7:46 PMTeacherOfTheWays says:
THAT IS SO COOL!!!! WISH I HAD THE TIME TO DO THAT!!! GREAT INSTRUCTABLE THIS IS SO COOL!!!!
Dec 18, 2007. 4:52 PMcool! says:
Anyone else noticed that there are no breaks? Great job!
Feb 18, 2008. 4:11 PMmarc92 says:
I think he meant to say brakes. Does this bike have any brakes?
Feb 20, 2008. 9:18 AMcool! says:
Correct. That is what I meant
Feb 15, 2008. 4:41 PMHello Kitty says:
OK, That's pretty AWESOME!
Sep 8, 2007. 10:05 AMwhiteoakart says:
Very cool. The lighting is great. You did the hard parts, but here are a few easy additions that would complement the assembly. How about: 1. Acrylic rod for the handlebars and seat post 2. Mylar aero wheel covers. Use r/c aircraft mylar to create cheap disc wheels over the spokes. Superglu to rim and washer at hub. Heat a little with hair dryer or heat gun to stretch. Hmmm. maybe I need to do an Instructable for that one. 3. Peel off the saddle pad and replace with transparent gel pads Thanks for posting!
Dec 14, 2007. 9:57 AMwhiteoakart says:
I see the handlebar now. Excellent.
Sep 11, 2007. 1:00 PMWard_Nox says:
you know there's a company who make car rims out of 2" thick clear lexan if you can manage something like that it would be pretty cool
Dec 10, 2007. 8:02 AMregis1 says:
i wouldn't want to be the guy riding it when it collapses from weather and sun deterioration, but a very cool idea none the less.
Oct 21, 2007. 8:51 AMWolvesOfWar says:
This was at the maker faire 2007 wasn't it?
Oct 14, 2007. 8:03 PMWario says:
I have a suggestion for a future upgrade to this, you could fit in a few speakers and a psp sized compartment to put an mp3 player in to make it a DUB bike.
Sep 6, 2007. 4:09 AMWard_Nox says:
i get the feeling this is gonna be the start of a new sub group of instructibles for instance a clear lexan skate boar w lighting would look like a hover board at night
Sep 8, 2007. 10:04 AMbtop says:
heh that would be cool
Sep 8, 2007. 4:34 PMWard_Nox says:
lol yea you could hve the tusks flash
Sep 11, 2007. 12:25 PMbtop says:
tusks? Do you have a prehistoric board or something? Or did you mean trucks?
Sep 11, 2007. 1:03 PMWard_Nox says:
my first post i said clear skate BOAR instead of BOARD
Sep 8, 2007. 6:41 PMrc jedi says:
is it safe to ride? that stuff cracks and splits into pointy shards. great idea, but let's test a rejected one to distruction before riding it. I put led's on electric r/c planes too!
Sep 9, 2007. 6:05 PMrc jedi says:
oh, didn't know. I used plexi on some projects. It sucks. If lexan is that good, I will keep it in mind for the next 1. thanks
1-40 of 51next »

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Author:dan(MonkeyLectric)
Dan Goldwater is a co-founder of Instructables. Currently he operates MonkeyLectric where he develops revolutionary bike lighting products. He also writes a DIY column for Momentum magazine.