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The Microwave digital timmer hack.

The Microwave digital timmer hack.
I am rather the absent minded sort of guy. To put it another way my memory stinks so if I get distracted from a project where I might have a hot soldering iron smoldering away, I could completely forget it and later burn myself. This has been a big problem until I had this thought. Microwaves have to handle a lot of power. To do that they need some pretty beefy switches. In other words they are digitally controlled relays. In this Instructable we explore the possibility of repurposing one.

If your not completely comfortable with working around electricity, DO NOT make one of these. Under no circumstances should you operate one of these without building a case of some sort. I would recommend a metal project box. That way you can ground it which makes the thing a whole lot safer to use. Without a metal enclosure of some sort you could get a nasty shock. Trust me those aren't fun at all. Avoid those at all costs. Below is a picture of the one I use to control my coffee pot. As you can see it's encased in an old aluminum project box I had. I know it's not pretty but then the best things in life often aren't.

In a side note: be sure to read through the whole project before you start working. You can always go back later for reference.
 
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Step 1Parts for this project...

The first one is obvious. You need an old microwave. Preferably one that's being thrown out because it's stopped cooking like it should. One from a yard sale or the local thrift store will work. Why use a second hand device you ask? Well first of all it will be much less expensive. Second, it keeps part of it out of a land fill. Lot's of people don't recycle those and it's a crying shame. There are a lot of useful parts in them. All kind of things like microswitches, screws and other hardware, and let's not forget the emitter it's self. Then there's that huge step-up transformer. There's a chance that the emitter or the transformer are damaged in most cases. The switching device is usually still workable. That's just what it is too. A programmable switch.

The tools you'll need are as follows:

1. A Soldering iron and solder
2. Wire cutter/stripper
3. Various screw drivers (depending on what they put it together with. It varies between makes and models.
4. A Dremel or some other means of cutting metal and plastic.
5. A drill or you could just use a drill bit in the Dremel
6. Safety glasses (You won't be able to do this if you can't see because something got in your eye. It happens, just trust me and use a pair.)
7. A multimeter (preferably digital because their more accurate.)
8. A power cord (the heavier, the better.)
9. Some outlets and boxes (I used panel mount outlets that I got from Home Depot)
10. A hot glue gun (This is optional depending on how you plan to build it)
11. Electrical tape
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14 comments
Apr 4, 2010. 10:29 AMTreknology says:
This is one of those "Why didn't I think of that?" things.

My coffee maker heats and runs water into the filter too fast and if not watched up to 50% of the water can just run down the over-flow into the pot having never seen any coffee.

A microwave control panel is the ideal solution. Put it on low/medium and set it for 1/2 hour and it should take four or five "sessions" to move all the water through allowing enough drip time and ensuring that I have my high-caffeine product!
May 11, 2009. 1:51 AMfrikkie says:
Its a bit big but it a very nice project.
Jan 2, 2009. 9:14 AMkillerjackalope says:
This is a pretty nifty project, the only thing it could do with is some more pictures, though it's a clever use of an old microwave...
Jan 27, 2009. 6:48 AMtornadoboy says:
I wouldn't worry about things like that, Instructables is more interested in having 1st rate postings that attract viewers than bandwidth or HDD space. Besides, they've probably got more than enough to cover everything that anyone could possibly post and these days picture files are not all that big.
Jan 5, 2009. 2:30 AMkillerjackalope says:
Odd reasoning, they do have space to spare and like their pictures... During a Q&A it turned out 'ibles took up a couple of terabytes in its entirety...
Jan 2, 2009. 2:33 PMPhil B says:
Old microwaves seem to be a favorite source of parts for people at Instructables. You guys are making me think of all sorts of things in new ways. Maybe I am unusual, but it seems any microwaves that bit the dust in our family were recycled by the folks who sold us the new one. I have also seen hand-me-down microwaves that got a new life because a new owner found and replaced a blown fuse, etc.
Jan 3, 2009. 10:05 PMokieinAZ says:
This is EXACTLY why i have been scouring second-hand stores lately for old microwaves. As soon as I see on e for under $10, I will buy it. Even if it has the non-digital dial timer. I need to control my soldering iron's tendency to leave itself on... Thanks for your instructable.
Jan 4, 2009. 6:38 AMSpokehedz says:
First: Excellent 'ible! I am going to have to start looking out for old micros when I drive around now. I bet I will never find one now though... >_<

But in reply to Okie...

I really must advocate buying a temperature-controlled soldering station. It simply cannot be bought or created at home. For many, many reasons, but the best one is that this one has a 99-minute timer that will turn itself off when it hasen't been in use. How does it know? It monitors the temperature, and if it sees that the temp remains the same (and dosen't have to boost the heat signifigantly, like soldering would cause) then it shuts off.

http://www.action-electronics.com/wewes51.htm

That is NOT the cheapest, but that is the first result on google. HOWEVER, it is worth that price, but you can get them for $75 if you look hard enough. Oh, don't think that it is worth that much for something that just gets hot and melts some metal? Trust me. I spent years, and years working with very bad irons--and making mediocre joints, which would eventually fail, trying every technique that every book on soldering had to offer... only to find out that had I bought a good tool in the beginning I would have saved myself countless headaches.

Don't buy cheap tools. False Economy. Yadda yadda yadda...
Jan 5, 2009. 4:14 AMSpokehedz says:
You certainly can try all those methods. I did, and they were just very unreliable. At least compared with my soldering station I have now. What did I try? Lots of things... 'Simple' Dimmer switches. (buzz, got hot, never was able to get fine enough temperature control) Variac (Big box, finicky temp adjustment, it sat on the floor while my iron was on the bench.) Adjustable DC Voltage & Amperage (worked okay, but changing irons or tips would radically change the temperature.) DC PWM Voltage/Amp (Again, worked but each iron had it's own settings and each tip for each iron...) Various methods of working quickly and moving fast--which only resulted in me making bad joints or getting burned. You get the point. Oh, and what I never mentioned on any of those was the time it took for the irons to get to temperature--well over 10min. My weller? less than 20 SECONDS. Not only that, I never knew what temp my iron was actually at until I bought a thermocouple for my DMM--and even that was wildly in accurate at times. Trust me when I say that setting your iron to the lowest temp possible for what type of joint you are working is a wonderful thing. No more boiling off the flux before you get a good flow into the joint. No more using a big 50w iron with a big tip for power bus wires or mechanical strain relief. Then having to switch to the little 30w for the other connectors on board, and then down to the 15w for the surface mount stuff--each switch taking 10-15 min to get to temp. So, again, if you get by with your iron the way that it is--by all means, don't change a thing. If you are happy, then that is ultimately what matters the most. It doesn't matter if the tool is the best in the world, you will use what you are comfortable with. I was just trying to inform about some of the benefits of getting the soldering station. That's all.
Jan 5, 2009. 2:33 AMkillerjackalope says:
If you really wanted to get fancy a simple adjustable thermostat wouldn't be difficult to add you could add one from a lot of things really...

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I like voiding warranties. There isn't much I own that I haven't modded in some way. I love science and music as well as some good Sci-Fi once and a while. That is to say that if it can be tweaked I'l...
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