The Most Useless Machine EVER!

Step 5Wiring Diagram

Wiring Diagram

Follow these instructions if you wish to use a modified standard servo for your geared motor: 
http://www.instructables.com/id/How-to-modify-a-servo-motor-for-continuous-rotatio/

If you use a Parallax continuous rotation servo there is no need to modify the gears, but you will have to modify the wiring to the servo's motor.

If you find that the motor is running in the opposite direction from what is needed, simply reverse the wires going to the motor.

tydarby posted the great graphic below, showing how wire up a modified servo .  The pins to use on the micro-switch are the common (C) and normally closed (NC).  Nothing should be connected to the normally open (NO) pin.

Batteries: 
The parts list has a 4 AA holder but you may find that 4 batteries driving the machine makes for way too fast operation.  Blink, and you'll miss it.  

In most cases you should be able to get away with just 2 or 3 AA batteries, making the overall action more slower, and more visible.

Keep in mind that the Solarbotics kit only uses 2 AA batteries.


More on Motors:
I chose to use servo's because they are available almost everywhere, and are standardized, but you don't have to use one. Just about any motor should work, as long as it's geared down, and has enough torque to flip the switch.

The more salvaged parts you use, the better.

Keep in mind that another reason for using a geared motor is to prevent bounce-back from happening when the machine shuts off. Without the gearing, motor wouldn't keep the arm pressing down on the micro-switch while it's off. The machine's arm would just keep hitting the switch, turn off then on, then off, then on....

The next couple of steps show the original way I made my machine.  If you're building one using the information above, then SKIP the next 4 steps and jump to step 10.

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40 comments
Jul 9, 2010. 8:57 PMaaron.t.albright says:
so i wired mine exactly like the diagram and the second i flipped the switch, the servo literally started spitting smoke and burned up! i have no clue what happened?
Aug 8, 2011. 10:42 AMshawnmuller says:
I had this exact same thing happen today. Did you ever figure out the cause?
Jun 2, 2011. 5:23 AMMeuryn says:
Just a question about the wiring diagram, where the lead from the microswitch crosses over the lead from the the servo there's that 'bump' symbol. Is that just there to tell you the wires cross over or do I need to make a junction between the two wires or something different? Sorry, relatively new to all this.
Jul 11, 2011. 6:28 PMkillimaxos says:
(removed by author or community request)
Jul 21, 2011. 11:35 PMcapatana says:
I saw this video two days ago, and made one yesterday using Lego Mindstorm, and saw this instructable today
joaca poker
Jun 3, 2011. 1:54 PMMeuryn says:
Good, thankfully I did wire it the right way anyhow.
Jun 8, 2011. 6:48 PMrotoreuter48 says:
On my motor, it has a red, white and black wire going to a plug. for this do i just cut off the plug, strip the ends of the wires and use the red and black ones? (ignore white?)
May 25, 2011. 9:32 PMaaron.t.albright says:
my microswitch is not shutting off the circuit! ive tried three of them...any suggestions?
May 22, 2011. 12:41 PMjonnyman888 says:
Hey, i was wondering how i modified the wiring for the servo? I'm using this servo: http://www.oomlout.co.uk/index.php?main_page=product_info&products_id=235 Do i just need to cut the white wire or what? Thanks a lot :)
May 24, 2011. 12:47 PMjonnyman888 says:
Thanks :P
May 11, 2011. 11:12 AMnromano2 says:
I wired everything just like in the diagram however when the toggle switch in one direction spins the motor and the lever switch stops it (as it should) however the toggle switch in the other direction does nothing any idea on what I am doing wrong?
May 11, 2011. 9:10 PMnromano2 says:
Got it I just rewired a new microswitch and it works great thanks
May 7, 2011. 1:14 PMbobdoy says:
hello-I built the thing and had the problem of one of the batteries exploding and spitting acid everywhere. Very Scary-I took the battery out and noticed I put the damn thing in the wrong way cause I was so excited to finish it. Well I cleaned up everything and then put the battery in the right way and everything was moving very slowly. Then started to smoke and the batteries got super hot again. do you think when I messed up and put the battery in the wrong way that I messed everything up or just the battery pack. I know I have to get a new battery pack because it is melted. but I want to make sure I dont screw this up again any thoughts?
Oct 23, 2010. 6:29 PMmaxpower49 says:
so is this just two switches and a servo or is there still some other parts needed
Dec 9, 2010. 8:08 AMkcdecker says:
Just two switches and the (modified) servo. And the battery pack, of course. And a little extra wire and your soldering iron. That's all I used to make it work.

Just a little clarification on the modification of the servo. If you use the suggested parallax servo, it comes with three wires attached to it, red, black, and white. These are attached to a small circuit board inside the servo housing. You'll have to take the servo apart and basically remove the circuit board and connect the red and black wires directly to the servo motor.

The instructions on how to do this are listed in the URL in step 5 on this page. It's pretty simple. Just un-solder the terminals that connect the motor to the circuit board, take out the circuit board, and connect the red and black wires directly to the motor. Done. Now you have a continuous rotation servo.

Also a little clarification on the wiring diagram. I'm somewhat of a newbie so it took me a while to get it. In the diagram, the black line running from the upper right terminal to the lower left terminal on the toggle switch is a jumper wire. Don't forget to add that one in there.
Dec 24, 2010. 2:42 PMKW_Klein says:
While I have absolutely no talent for making such things, I am an idea man. Paint the box black with a sign that says push for candy. Change shut off switch to a finger, add sound FX , Go AWAY! or NO CANDY TODAY! and put it on porch for Halloween.
Dec 11, 2010. 6:06 AMkcdecker says:
And just for fun, I added a styrofoam ball into the box in which I embedded a couple of small green LEDs (for eyes) and one of those recordable birthday card things. When the switch is thrown, the arm opens up the box as usual, but also the eyes light up, and the voice says "LEAVE ME ALONE!"
Dec 8, 2010. 9:46 PMkcdecker says:
Well it took me a while to figure out what the directions and the wiring diagram were trying to tell me but I finally got it. Brilliant! I haven't even put the box together yet and I'm already laughing. Thanks!
Sep 22, 2010. 5:20 PMGreaseMonkey65 says:
If we are modifying the servo- connecting the wires directly from the DPDT Toggle to the motor of the servo- then why cant we simply use like a 1.5V motor instead?
Nov 24, 2010. 10:44 AMairplaneflyer96 says:
how do i fix that bounce back, when the arm comes back and hits the SPDT switch it bounces twice. So it goes up flicks the switch comes back down and bounces twice. Do you know how to fix it?
Jul 21, 2010. 12:02 PMcoilsinamotor says:
could i just use a high trottle motor with a gear box because i saw the link on how to modify a servo and its bacicly a motor with a grear box. thanks :)
Jul 23, 2010. 11:14 AMcoilsinamotor says:
haha kk thannks
Jul 20, 2010. 1:32 AMsirfag says:
the link you give me for the servo is really good i recommend you use this link because it works (to modify the servo)
Jul 18, 2010. 7:21 PMweinerpoop says:
Do you also connect (+) to both servo signal AND servo (+)? I'm using the parallax continuous rotation servo, btw. Also..just need a bit of clarification here..on the micro switch do we just put (+) power on NC and C (no ground connection) thanks in advance.
Jul 14, 2010. 9:31 AMwhereami says:
With the SPDT Micro-Switch EG4544-ND from digi-key am i meant to solder on 2 wires to the metal holes? the picture looks like there should be 6 metal poles. sorry about the terminology, don't know a thing about electronics.
MS0850503F010S1A.JPG
May 27, 2010. 5:09 PMxxaznitexx says:
Is it possible to use this motor, HSR-1425CR (Continuous Rotation), to construct the circuit? Or do I still have to modify it?

http://www.servocity.com/html/hsr-1425cr__continuous_rotatio.html

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Author:Frivolous Engineering(FrivolousEngineering.com)
My name is Brett Coulthard and I'm a telecommunications tech. I like to tinker/hack/make stuff. Please visit my blog at http://frivolousengineering.com