Thermopile Sensor

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Introduction: Thermopile Sensor

A thermopile is a device that converts thermal energy into electrical voltage.  It's what you find in those in-ear infrared thermometers or remote temperature probes used in the food industry.

there are lots of cool applications they can be used for including motion sensors, temperature probes, fire alarms, heat flow detectors, robot sensors, forge temperature monitors or low resolution thermal imaging to name a few ideas.

This Instructable will describe the practical application of a thermopile (in particular a TS118-3) and show how to get a readout using an Arduino.

I'm fairly new to the world of electronics and I found experimenting with this to be great way to learn.  I have attempted to write this Instructable so it is easy to understand by beginners and useful to experts.  Please feel free to leave constructive comments!

I will publish another Instructable soon describing how to build a practical circuit using a thermopile for a Heat Activated Soldering Fan.

Step 1: Part Requirements

Here is what you need.  Except for the thermopile which I had to buy the choice of other components was based on what I had to hand.
  • TS118-3 Non-contact Infrared Sensor Infrared Temperature Sensor (the thermopile)
    • I got mine from Ebay
  • LM358 Dual Op-Amp
  • Resistors:
    • 3 x 1K
    • 2 x 8K2
    • 1 x 47K
    • 1 x 68K
    • 1 x 1M
  • 1 x 100nF Capacitor
  • Arduino
  • breadboard

Step 2: TS118-3 Non-contact Infrared Temperature Sensor

This is the beastie this project is all about. 
This small component contains a thermopile.  Essentially it converts the difference between the ambient temperature and the object being measured temperature into a voltage using the Seebeck Effect.  It requires no outside power to work and can measure a temperature range between 0 and 100 degrees Celsius.

Because it uses temperature difference you also need to know the ambient temperature if you want to accurately measure actual temperature.  The TS118-3 also contains a thermistor just for this purpose. 

Pins 1 and 3 are for the thermopile itself.  Pins 2 and 4 are for the thermistor.

The voltage that the thermopile outputs is measured in only milli-volts.  In fact, its only produces about 4.4mV at maximum.  This isn't very useful so we need to boost the voltage using an op-amp.

This document provides lots of useful technical information on thermopiles, how to calibrate them, factors affecting accuracy, and how to perform ambient temperature compensation with an op-amp.

The more you find out about thermopiles the trickier and more complex they seem!  Hopefully this Instructable will make using these simpler.

Step 3: Op-Amp

The op-amp I used for this project is an LM358 which actually contains two op-amps within the same chip.  It requires external power to work.
Check out the circuit diagram for how the op-amp boosts the voltage of the thermopile. 

The two resistors R1 and R2 provide feedback to the op-amp.  The amount voltage boost is set by the ratio between them.  In our case R1 is 1MOhm (1000KOhm) and R2 is 1KOhm.  1000K/1K is 1000, so the voltage is boosted 1000 times.
The maximum voltage from the thermopile is about 4.4 milli-volts which is way too small.  A 1000 times boost now makes it 4.4 volts.  This is a practical voltage for us to use.
R3 affects the sensitvity of the thermopile up to a point.

Experiment with changing these resistors to see what affect it makes.

Step 4: Thermistor

A thermistor is a resistor that changes its resistance depending on the surrounding temperature.  It is useful to measure the ambient temperature.

The thermistor in the sensor is apparently a Ni1000 which is important to know to calculate the temperature from its resistance.

To read the thermistor output we use a voltage divider  (See the circuit diagram).  When we read the output voltage we can work backwards to calculate the resistance and hence the temperature.  We can use a lookup table or use an equation to convert resistance to temperature.  The one in this data sheet seems to be reasonably accurate.  See the picture above for the formula.

Note that the reference temperature is 0oC at 1000 Ohms.

I hope the maths doesn't scare you off.  It took me ages to find this out so I'm writing it down here to save you the effort!

Step 5: Experimenting With Arduino

I hooked up the sensor to an Arduino to do some testing. 

I quickly realised I had a problem.  The analog pins on the Arduino can read positive voltages between 0 and 5V.  But the sensor produces a negative voltage below 25oC.  That makes our readings wrong!  The solution is to shift the voltage.  The sensor reads about 4.4mV at 100oC and about -0.6mV at 0oC.  That's a difference of 5mV.  Now that's handy!  If we add 0.6V to the output of the op-amp we get a range of 0-5V to send to the Arduino. Perfect!

Do do this we use a summing amplifier circuit.  The second amp in the LM358 comes in handy after all.

In the pictures of the bread board you'll see I actually used an additional LM358 to make it less confusing to wire up and view.

The sketch code to run is attached.
The program is simple and just outputs the readings from the thermopile and the thermistor via serial port.

Note:
The circuit is very sensitive due to the sensor only outputing milli-volts.  The temperature may appear to fluctuate wildly with any interference.
The circuit itself seems to add about 0.6mV to the thermopile raw reading.  I account for this in the sketch with a constant called verr.
The sensor reads the temperature over the entire area it sees.  The sensor must only see the object being measured and nothing else to get an accurate temperature reading.

Step 6: Conclusion

That's a thermopile in a nutshell.  Stay tuned for another Instructable using this sensor to build a Heat Activated Soldering Fan.

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    18 Comments

    Hi! Good instructable!

    What's the thermopile's responsivity like? is it fast?

    thank you for me to understand a lot of things. One question. In the heat balance equation, the unit of temperature may be in Kelvin. Isn't it?

    I set up your circuit exactly from Step 5 and tried your code, but the thermistor and thermopile values stay constant, and I get an overflow and nan error for the calculated values. Any idea what's wrong? Thanks.

    Screen Shot 2015-01-27 at 10.14.05 AM.png

    Hi,

    I have a question on how thermopile sensor works. I assumed that the thermopile part would feed me with a continuous analog voltage when being subjected to a heat source in the right wavelenght. I guessed that this would work regardless if the thermistor part is connected or not.

    But, what seems to happen is that I get periodic bursts of data from the sensor if I hold my hand over it. It sends voltages for ~1sec then goes 0.0 for ~2sec, and this pattern repeats itself.

    The question is - why? Is it suppose to do that? The link below does not provide much documentation but sufficient for my application idea where I don't really care about reading a temperature, only detect increasing and decreasing heat energy..

    Anyone experienced this? Any ideas? Below is the link to the sensor..

    http://www.apollounion.com/en/p-Infrared-Thermopil...

    Thanks for a great guide!

    Hi I liked your explanation is very understandable, you may be able to send me the code you used in Arduino? Thanks. Greetings.

    Hi the Arduino code is attached to step 5 as Thermopile.zip. Download it an unzip it.

    Hi I liked your explanation is very understandable, you may be able to send me the code you used in Arduino? Thanks. Greetings.

    Hola, es posible que puedan enviarme el codigo que usaron en Arduino. Saludos.

    Hola, es posible que puedan enviarme el codigo que usaron en Arduino. Saludos.

    Okay. I made it. It is a good tutorial, but a lots of bugs. First, if you follow this tutorial step-by-step. it won't work. I promise, it happened with me (and a user from different forum). The sheet don't work. You don't need R3 at all. With R3, there is no different if you mesure 100°C or 25°C. TS118 gives 0V at 25°C. Above that it give you negative voltage. LM358 cant make negative output voltage (max 5v, min 0v, as my teacher said). I m fighting these problem about 3 weeks. I thougth this tutorial is perfect and tested. I write this post, if somebody made it, and won't work, don't be suprised. I keep fighting, and i will report, how did i make it.