Introduction: Tilt Activated Switch

It's a 3 position SPDT switch that closes (on) when tilted. Made with 3 pieces of plastic, a washer, and three machine screws + nuts. I made this switch as a hack for a cheap r/c car controller, inspired by the wiimote controlled car.

I just realized, this can also double as a pedometer or a shake sensor

See the Hand Motion Controlled R/C Car Instructable

Step 1: Materials and Tools

two #8-32 machine screw, 3/4" long
four #8-32 machine screw nuts
one #10-32 machine screw, 3/4" long
two #10-32 machine screw nuts
a sheet of 1/8" thick TRANSPARENT plastic, lexan or acrylic can be found in home depot
a washer, 5/8" wide on the outside, with a 3/8" hole in the middle

a 1-1/2" doorknob hole saw (it's a special drill bit, see picture)
a 1" forstner drill bit (or flat wood bit but i am not sure if it works)
a drill, drill press is best, and some standard drill bits
metal files, a thin round one and a larger flat one

Step 2: Prepare the Washer

Take the washer, and roughen up the inside and outside edges. This will make a good electrical connection.

Step 3: Plastic Disk

You need to make two plastic disks. Do this by using the drill with the doorknob saw bit.

Step 4: Plastic Ring

Make two more disks, but before you do so, use the forstner bit to make a large hole.

Step 5: Final

The nice thing about making it this way is that you can let it activate at a specific angle. Another way to make a tilt switch like this is using a ball bearing inside a tube, which is very sensitive.

Since you are making a SPDP (actually SPCO according to wikipedia, since it has a "all off" position) switch, you need to put it together and see where you need to drill holes for the contacts. Stack the disks and ring with the ring and washer as the middle layer (bolded for those who do not understand). Put the #10-32 screw through the center and tighten it. Now you can rotate it and see where you should drill your holes for the contact screws (this might actually take some CAD work if you want ultimate precision).

Drill the holes with the drill bit, and screw in the #8-32 machine screws. Tighten everything with a nut, connect some wires to the three screws, and secure each wire with another nut.

To assemble it, stack it in this order
disk
ring
washer (inside the ring)
disk
tighten with screws

You can drill more holes so you can choose the angle later

Test it with a multimeter

You are done, now you can connect the wires to a R/C car controller

Comments

author
unique1510 made it! (author)2014-11-17

hey frank!!!!!!!!!!!!!!!!!!!!! can u plzzzzzzzzzzzzz............... tell it is only a circular thing with holes in it?????????????

author
wazalac18 made it! (author)2013-04-25

@diy_bloke
i think he used 3 screws so he can switch it anyway he tilt it. (may it be counter/clockwise)

author
diy_bloke made it! (author)2012-05-02

great idea. Not entirely sure why you need 3 screws rather than 2.

you could make it more versatile by just using 1 through screw and one bolt that has it's head in the space between the discs. You then would not need to dril additional holes for various switching positions. Just put it in th eright position and tigthen the center screw

author
dkalaichelvan made it! (author)2011-11-05

so basically it works like a normal switch excepy like a see saw.....i want to make one for a project

author
frank26080115 made it! (author)2011-10-18

LOL this Instructable got featured today but it was published back in 2007!

author
homestarrunner247 made it! (author)2007-03-03

so... would it be possible to make a wireless "in-air" kind of mouse with this? that'd be cool! or hang this from a string with a pulley connected to the ceiling for a really unique switch!

author
technodude92 made it! (author)technodude922007-12-10

this kind of switch would make a very crude and jerky mouse(it only has on or off) a better idea for a tilt controlled mouse would be the tube with a ball bearing and a strip of resistive material(like a slider pot). that way it moves faster the more you tilt it.

author
frank26080115 made it! (author)frank260801152007-12-10

Me and my friend are experimenting with a resistor consisting of two strips of paper covered in pencil, the paper will be rolled up and there will be a conductive roller inside, this is to make a crude accelerometer

author
Johenix made it! (author)Johenix2011-10-18

How about this: Take a round plastic box, like a snuff box, put a metal disk on the bottom so that it not quite touches the edges, securing it with an electrical contact screw in the center of the box and the disk. Take a piece of electricaly conductive plastic foam (Anti static foam used for shipping ICs etc.) and cut a strip that fits around the inside wall of the snuff box. Secure the foam with two electrical contact screws, leaving a small gap between the ends of the foam. Drop in a marble sized steel ball bearing and allow it to roll around making contact between the disk and the foam making a tilt sensing pot or resistor.

author
casey321b made it! (author)casey321b2008-10-19

ill work on somthing that would do that ok..

author
homestarrunner247 made it! (author)homestarrunner2472008-10-19

that'd be tight!

author
NyXx made it! (author)NyXx2007-05-18

I have had some luck creating a very crude and simple in air mouse using a joystick (this one actually has a builtin tilt sensor) and using a software driver which enables you to use a joystick to controll your mouse functions. I guess doing something like this is easier than learning how to program a microcontroller. Though I guess code for this must be easily findable on the net.

author
connorbu made it! (author)connorbu2008-01-13

Whats the driver? I've been looking for something like that forever.

author
NyXx made it! (author)NyXx2008-01-14

look for something called joystick2mouse: http://atzitznet.no-ip.org/Joy2Mouse3/

author
connorbu made it! (author)connorbu2008-01-14

thanks

author
hongkongfong made it! (author)hongkongfong2007-03-21

why did you make 2 rings in step 4? i only see one being used... maybe i'm not understanding something.

author
frank26080115 made it! (author)frank260801152007-03-21

i made two switches, you only need 1 ring per switch

author
frank26080115 made it! (author)frank260801152007-03-03

apple is making a mouse that uses accelerometers.
http://www.macsimumnews.com/index.php/archive/apple_granted_patent_for_hybrid_low_power_computer_mouse

if somebody can program a microcontroller to out put data like a mouse, i guess it can be done.

author
Amit Tulshyan made it! (author)2010-11-27

I dont understand wats the use of the ring can anyone explain it to me

author
icsnerdics made it! (author)icsnerdics2011-10-18

you tilt the thing, the ring touch the center screw and one of the side screws, that's it, you have a tilt sensor.

author
Jedrokivich made it! (author)2011-05-31

Clever! Almost as good as a mercury tilt switch, and can be modified to suit your needs.

author
bertus52x11 made it! (author)2011-02-16

This is very smart!

author
Neodudeman made it! (author)2007-12-05

It's the same table he uses to chop up his murder victims.

author
homepago made it! (author)homepago2010-09-05

lol

author
robot797 made it! (author)robot7972009-05-14

i see it is blood

author
Koil_1 made it! (author)Koil_12008-11-17

...in a word... WOW!

author
astro boy made it! (author)2009-12-19

 man this is awesome just what i needed thanks. : D

author
anakuron made it! (author)2009-07-03

super! what a great idea! and what's best, really cheap. thanks for sharing

author
vlad_tepesch made it! (author)2009-06-12

nice idea, thanks

author
dean-101 made it! (author)2008-03-25

does this mean the washer will always be hitting one of the other screws or if you tilt it enough will it be out of contact with both screws

author
casey321b made it! (author)casey321b2008-10-19

frank didnt quite seem to understand what you were talking about and no as long as you use a washer that is not as wide as the screws are apart it wont touch and even if it would that would mean you did it wrong and they would always touch from then on

author
frank26080115 made it! (author)frank260801152008-03-25

there will be moments when the washer is disconnected due to vibration, but for purposes that does not require precision, this is ok.

author
QwertyuioLP made it! (author)2008-02-06

can u do it wirelessly?

author
casey321b made it! (author)casey321b2008-10-19

what do you mean by wirelessly?

author
casey321b made it! (author)2008-10-19

doesnt seem like too much work. i dont see what the deal is with the other guys but i was wondering could i do this with cardboard instead of plastic? ill probly stick with plastic but i was planning on using nails instead of screws and just some how fastening them on the other side

author
ootsae made it! (author)2008-09-18

Seems like a lot work but, no mercury and it looks great.

author
Kydoes made it! (author)2008-09-15

Sorry but the solution for all this hard work was created long ago. It's called a mercury switch. ;)

author
hondagofast made it! (author)2007-11-22

Is that blood or a stain on the table?

author
frank26080115 made it! (author)frank260801152007-11-22

yes, and my body is made of wood see if you get that joke

author
HardCoreHacker made it! (author)HardCoreHacker2008-04-19

HaHa That means its a stain?

author
budsiskos made it! (author)2008-01-09

what home depot are you shopping at? i cant find plastic any where except from big manufacturers

author
frank26080115 made it! (author)frank260801152008-01-09

it's in the window glass section

author
Liquidhypnotic made it! (author)2007-06-27

I'm sorry; I think the last step needs a lot more clarification. As I understand it, the center screw is one pole while either outer screw is the outer pole? And then the washer hangs off the central screw a little bit, and so when the thing tilts to either side a certain amount, then the washer hits one of the side screws, and then the current is conducted through the outer screw, the washer, and the central screw. Is this all correct? Ah, I think I get it. That's pretty damn ingenious! ...I do have it right, yeah?

author
tjmortenson made it! (author)tjmortenson2007-12-09

Why do you make two rings?

author
frank26080115 made it! (author)frank260801152007-06-27

yea, you got it

author
Neodudeman made it! (author)Neodudeman2007-12-05

Oh thanks. I didn't get it. lol.

author
hondagofast made it! (author)2007-11-22

This would be great if I could get a new arduino! My old NG fried when I bought a bad 12V motor controller shield.. :\ I wanna get the new diciemilia.

author
frank26080115 made it! (author)frank260801152007-11-22

actually if you want to save a bit of money, the new freeduino boards look awesome, there is even a kit (surface mount chip already done for you), and the PCB is red, very badass

http://www.nkcelectronics.com/freeduino-arduino-diecimila-compatible-board-complete-kit.html

and this one is prebuilt with SMT parts
http://www.nkcelectronics.com/freeduino-v-116-prerelease-bo.html

author
hondagofast made it! (author)hondagofast2007-11-22

yeah, but for ten dollars more, i could get a fully assembled diecimilia here:
http://www.adafruit.com/index.php?main_page=product_info&cPath=17&products_id=50

author
frank26080115 made it! (author)frank260801152007-11-22

there is a preassembed one for 27 in the 2nd link i posted

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Bio: I am an electrical engineer. I graduated from U of Waterloo. I used to work for Adafruit Industries as an EE. Now I work for ... More »
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