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Tips and Jigs Part 1: Circular Saw Straight-Cutting jig

Step 3Holes are a good thing!

Holes are a good thing!
**Caution: you may want to remove the aluminum base from the saw to make it easier to handle.**

OPTION 1:
Drill holes in the aluminum base of your saw.
I drilled 4 holes, 1 in each corner of the base.
Lay your aluminum base and mark the holes on your cut piece of hardboard. Make sure the smooth side of the hardboard is facing down.
Drill your holes to match.

OPTION 2: (Preferred)
Clamp your hardboard to your aluminum base and mate-drill the parts together. Make sure the smooth side of the hardboard is facing down.

Again, I drilled 4 holes, 1 in each corner.

Using your countersink bit, countersink each of the holes such that the 10-24 screws will set flush in the holes. You need to countersink the underside of the panel.
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Author:Pkranger88
I am a Product Development Engineer manager for an OEM of Food Production Equipment in Overland Park, KS. In addition, I am a CATIA V5 instructor and a subject matter expert in Design processes, Des...
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