Instructables

Toolbox Compatible Bike Valet With Fork Mounts For Pickup Trucks

Featured
Picture of Toolbox Compatible Bike Valet With Fork Mounts For Pickup Trucks
Do you ever wonder how you could fit your bike into your truck without a hassle? Do you have a toolbox and/or a shortbed pickup truck and have no way to transport your bike other than those pesky bungee cords? Look no further, because with my new design, I will revolutionize the way you transport your bikes. This allows you to not only transport your bike, but you can transport two bikes with a load of equipment side by side, no matter what kind of pickup you have. And best news yet, you could keep your tailgate up!
I don't know about you, but I just bought a $1000 bike to ride the trails and was getting frustrated at the small amount of options I had to transport it. I needed to build my own.
Before I instruct you, I must say this is my first instructable and I also have no responsibility for anybodies bikes damaged. This Project does require a bit of basic pvc cementing, and design skills. You should be able to effectively measure out your trucks dimensions and adapt the design to fit your truck. I will not provide measurements but I will tell you what you need to measure. That being said, here we go.
This project cost me roughly $130. That is quite cheap, and I'm sure you could get the price down quite a bit more based on the fact that I had improvised the design multiple times

Materials needed:
2x- Fork mounts (You could get cheap ones from amazon)
6x- 10' x 1" Sections of Pvc ( I used schedule 40 and recommend you do too)
8x- 1" Elbows
14x- 1" Tee shapes
6x- Elbows with side outlet (3 way elbow)
1x- 1" Cross shape (4 way)
6x- Nuts and Bolts (1.5"-2", #10) (Used to bolt in fork mounts)
2x- Velcro straps
2x- Screws or pins(To be able to remove top part of valet for access to the toolbox)

Tools needed:
Hacksaw
Tape measure
Drill
Pvc primer & Cement
A pair of pliers
 
Remove these adsRemove these ads by Signing Up
I agree with Fredricksburg. While this works well and serves the purpose, It's overkill and adds more stuff to remove and store when you need your truck to haul supplies. I mounted mine directly to the tool box, except I had to put a piece of unistrut between the fork mount and the tool box to keep the front disk calipers from hitting the toolbox. I also used vinyl washers to prevent leaking. The bike never moves around unless I hit a large bump that bounces everything around. Best part is that my set up only cost $30 and I've had no problems in about 2 years of use.
Nick_momo396 (author)  allaboutsumgsus1 year ago
Yes, as it seems like overkill, I was completely against drilling into my toolbox and needed another way to do it. This thing is sturdy, even when on the rigorous bumps if the trails I bring my bike to, and with the removal of two screws, which will soon be converted to pins, I can pull the top off and slide the rack right out in seconds. This is also multi functional, as it makes a great surfboard rack and keeps my coolers stationary.
OddJob1 year ago
Anything made from PVC is okay by me! I once built a canoe / ladder rack for my pick-up truck out of 3" PVC. Unfortunately, that was before computers and cool websites like this!
Nick_momo396 (author)  OddJob1 year ago
PVC is the greatest and could be used to make anything. I'm actually working on a surfboard/ ladder rack right now out of both 1" and 2" PVC. Also, as cool and convenient as these websites are, as an engineering student, I prefer to design and build it all on my own!
why not mount the fork mounts directly to your tool box?
i did this and added a bit of reinforcing to the underside of the box lid, and it works great.
There were actually quite a few reasons why I didn't do that. The main reason, is that anytime a hole is put into a toolbox, the waterproofness of the box is compromised. That is bad news as tools can become oxidized and rust . You can seal it up with silicone, but with the way it would be set up, I felt like the stress of the bike would create a tug on the bolts, and in turn require regular applications of silicone. Another thing is that this provides a place for the back wheel to rest and not shift around as well as a place for coolers and gear to rest without having to tie them down.
3366carlos1 year ago
very nice, i would redesign so to that you don't have to take the front wheel off.
Nick_momo396 (author)  3366carlos1 year ago
Thank you! And there are a few reasons why I went with the option to take the front wheel off. I have a quick release wheel so it only takes a few seconds to take off. Also, with the size of my bike, it wouldn't be able to fit into my truck unless the tailgate was down or I positioned the front wheel on the toolbox, but that would place the bike quite high up. But if I went with one of those options, it would not be as secure.