Introduction: Tooled Leather Sheath

Picture of Tooled Leather Sheath

It's a lot of fun making knives. I read a bunch of instructables on knife making that were excellent and decided to make my own. The knife I made was from a super thick piece of steel that I had laying around. It has a mahogany handle and brass pins. Pretty simple. But this instructable is not about the knife. Here you'll see how I made a tooled sheath for it.

Step 1: Tools and Material

Picture of Tools and Material

I used quite a few tools made for leather working, but you can get away with a lot less.



-stitching awl

-leather stamping or carving tools

-non-metal mallet (never use a steel hammer on your tools)

-leather edger or beveler

-sand paper

-wing divider

-saddlery needles

-hole punch

-straight edge

-cutting board


-Vegetable tanned leather

-1 heavy duty snap

-2 rivets

-various leather dyes and/or paints


Step 2: Make a Pattern

Picture of Make a Pattern

Make a simple paper pattern by tracing around the knife. Add about 1/8" as you scribe around it. That will give a little space to slide in and out. Then with a french curve add another 1/4".

Hold the knife at your side to see how high up you want it to sit and what direction you want it to face. Think about the snap and ease of releasing it. Once you know where you want it you can mark on your pattern where the belt loop will be. I wanted mine at a slight angle backwards so when you sit down it is a little out of your way. That is the fold line in the pic.

Step 3: Cut Pieces

Picture of Cut Pieces

This type of sheath is made of 4 pieces: Back, spacer,front and the snap strap. The spacer here is brown because it's a scrap from a previous project.

Mark out your pieces and cut them out with a sharp knife. Try to use enough pressure to cut through with one pass. Make sure knife is perpendicular to the cutting surface.

Step 4: Tool

Picture of Tool

With a wing divider or edge marker mark where your stitch will go on the front piece. You can also use a grooving tool that will make a small recess for the stitches to sit in (mines broken..argghh).

Soak your front piece in water for a few minutes. Make sure it's wet all the way through. Some let it sit wet in a sealed bag overnight. I don't. It's usually a good idea to draw your design on paper or vellum and then transfer it to your leather with a scratch awl.

Then use the swivel knife to cut the areas that you want to stamp the deepest. Only cut in about 1/3 of the thickness of the leather. You want to hold the swivel knife as shown in the 5th pic and make sure that the sides of the blade are perpendicular to the cutting surface. The blade edge gets tilted back as you cut. Try to cut in one smooth motion without stopping.

Then use the various stamping tools to emboss your image. Use the beveler to deeply impress the image around your cut lines.

Step 5: Color

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Follow the manufacturers instructions on using the leather paints you have. Mine say to paint while leather is wet.

Step 6: Stitch Hidden Edges

Picture of Stitch Hidden Edges

Bevel and burnish any edges that will be difficult to do once assembled.

Bevel with edge beveler or sand paper then wet edge and rub with a piece of canvas really fast. This will fuse the fibers together and give a sheen. Dye the edge and let dry. Then repeat the burnishing but this time rub it with some beeswax also. This will seal it really well and give a nicer shine.

Here I glued the spacer in onto the back piece.

Step 7: Snap Strap

Picture of Snap Strap

Figure out the length of your snap strap and where the snap should go. Don't make it to tight because the snap needs a bit of give to snap it together.

Step 8: Rivet Strap and Glue

Picture of Rivet Strap and Glue

Rivet the snap strap on and cement the front to the spacer

Step 9: Finish Edge and Stitch

Picture of Finish Edge and Stitch

Even up any irregularities between the three sandwiched layers with a piece of broken glass or a knife.

Bevel the edge and follow the whole edge finishing process detailed earlier.

Mark your stitches with an overstitch wheel or wing divider.

Using a stitching awl, 2 needles and a length of thread saddle stitch the sheath together. I like to use a stitching horse to hold the project for me.

Fold over the belt loop and stitch or rivet together.

Step 10: Finish

Picture of Finish

Rub with neat's foot oil or the recommended finish that your leather paints suggests. I oiled the whole sheath minus the painted front where it was sealed with a clear finish.

All done! Now your strapped.


the balloon guy (author)2016-05-12

nice bro. hoping to make knife first though

Psychospazz (author)2015-10-01

Amazing ... gave me BiG time insperation to make one when I'm done with my knife!!

Backyard Arsenal (author)2015-05-26

Awesome work it looks amazing!

bakdrft (author)2014-08-17

Beautiful Work!

bakdrft (author)2014-08-17

Beautiful Work!

rkutchinsky (author)2014-07-13

buiteafull work ?

bakdrft (author)2014-07-03

Nice Work, Sure beats learning how to STOP a 630' freighter!

jessyratfink (author)2014-06-25

I am so impressed with everything you do!! This is absolutely stunning.

calskin (author)2014-06-18

Beautiful knife! That is my favourite design. Very much like my Condor Bushlore.

What kind of steal did you use?

Phiske (author)calskin2014-06-19

Just used some junk steel I had lying around. It's my first knife and didn't spend a lot of time on it. Just wanted to see how it would turn out with the minimal tools that I have. Going buy some better steel from Admiral steel in Chicago to make some real blades. Made it in Ecuador.

savageeuge (author)2014-06-17

Nice knife, when are you going to do an instructable for one

Phiske (author)savageeuge2014-06-19

I made it after reading a bunch of ibles" and don't know if I could add to the knowledge. Thanks for the comment though!

bondogmom (author)2014-06-15

Well done!! Sharp smooth cuts and the colors go well with the design!

Phiske (author)bondogmom2014-06-19

Thanks for the look!

pittsburghtoaster (author)2014-06-13

Where do you you buy your leather? I'm looking to get into leather working, but I don't really know where to get the leather from.

Phiske (author)pittsburghtoaster2014-06-19

Try to find a Tandy leather factory near you just to get your feet wet. There aren't a lot of brick and mortar leather stores around. Otherwise buy on-line. try Springfield leather company. Just use some basic tools you may have around the house at first then little by little you can buy some better tools.

Captain MacTavish (author)2014-06-12

traumatized looks awesome!!! sooo many tools!!

Phiske (author)Captain MacTavish2014-06-19

What guy doesn't like tools?

shizumadrive (author)2014-06-19

where did you get the leather and how muxh was it?

Mattrox (author)2014-06-19

I love it! The colors and shaping of the sheath are beautiful. I also love the knife it looks brilliant! Thanks for posting!

HollyMann (author)2014-06-11

Very nice job - it looks awesome!

Phiske (author)HollyMann2014-06-12

thanks Holly, Your tablet case looks great. Like the feather. Very lifelike

The Rambler (author)2014-06-09

This is a fantastic piece. The knife is beatiful too. Did you make it also?

Phiske (author)The Rambler2014-06-09

Thanks! Yeah I made it a couple months ago. First knife. I hope to make more. We'll see what happens...

The Rambler (author)Phiske2014-06-11

Wow, somehow I must have skipped right over the intro. I totally missed that you already said that.

Phiske (author)The Rambler2014-06-12

hah! no worries

Matt2 Silver (author)2014-06-11

Very nice work, I wish you luck in the leather working contest, you have a vote from me : )

antagonizer (author)2014-06-11

That's really purty looking, but here's the problem...when you make yourself such a nice sheath, you end up not using it for fear of ruining it, or at least that's how I am. lol. Great work!

Jack Moran (author)2014-06-11

This is great! so going to make one for my crocodile dundee knife.

agoodguy (author)2014-06-09

Beautiful work but you should consider a metal insert or heavy wire stitching in the event you fall on it to prevent a puncture through the sheath and a resulting stab wound. I am sure the knife you made is very sharp as all knife makers and owners pride themselves on the sharpness! Nice job.

Phiske (author)agoodguy2014-06-10

Yeah... not gonna happen. This is tough saddle leather. There is no way it would poke through. I'd have to have a 20' fall to make that happen. So, I'm not worried about that. Thanks for the look!

Survivorkidjr (author)2014-06-09

What do u use the knife for. Survival, bushcraft, EDC???

Phiske (author)Survivorkidjr2014-06-10

Basically it's my camping knife. I keep it in my go bag.

billbillt (author)2014-06-09

Another very complete one...great job...double plus good.....

Phiske (author)billbillt2014-06-10

Thanks so much!

Penolopy Bulnick (author)2014-06-09

That is just beautiful work!

Phiske (author)Penolopy Bulnick2014-06-09

Thanks Penolopy!

About This Instructable




Bio: Whatever you do take care of your shoes
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