Traffic Cone Lamp

 by wholman
Featured
Lit 1.jpg
Unlit 1.jpg
Lit CLoseup.jpg
Lit Closeup 2.jpg
This lamp is made from a traffic cone, some old OSB, and a couple of threaded rods. The latex rubber cone actually diffuses and transmits light surprisingly well, but I punched a pattern into it with a soldering iron to let some more light out. The base part is optional, but again, it lets a lot more light out if the cone can be elevated a little bit. A toggle switch mounted in the bottom of an aluminum can sits on top like a nose cone on a rocket.

Cones are available on eBay for cheap, but the shipping can be a bit much. Orphan cones are a dime a dozen in cities, but often too dirty and messed up to use. Please don't steal them from active job sites, because they are safety equipment for someone. Other good places to check are auto salvage yards and the county/municipal dump, because that's where the local government takes their bulk waste.

My cone is 28" tall and 14-3/4" square at the base, and weighed about eight pounds before the lamp parts were added. They come in all different sizes, and you could even make a desktop one out a of a little tiny cone. I used a 75-watt equivalent compact fluorescent. A brighter fixture could eliminate the need for the holes. Do not use conventional bulbs; they get hot enough to damage/burn/melt the cone if there's nowhere for the heat to escape.

For sale at: http://www.etsy.com/view_listing.php?listing_id=14777951

I apologize if some of the pictures are a little blurry, it's very dark in my basement.
 
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Step 1: Base Plate

Holes Start.jpg
Center Hole.jpg
Holes Middle Stage.jpg
Holes Finished.jpg
Holes Bottom.jpg
Base Plate Finished.jpg
As I mentioned in the introduction, the whole base plate part is optional -- you can just sit the cone on the ground as it normally does. However, by elevating it, the switch comes up to a good ergonomic height, and by drilling holes in the base plate, you get a cool pattern of light on the floor.

I measured a 14-3/4" square on some scrap 1/2" OSB and cut it out with a circular saw. OSB isn't an ideal material, but it was free. It is hard to cut and prone to bad chipping. MDF or plywood would work just as well. I found the center and traced a circle from an ice cream tub, then drilled holes along concentric rings, using smaller drill bits as I worked out to the edge. Make sure the middle hole is big enough to pass the plug through. Punch four corner holes for the threaded rods.

The last picture shows the underside of the board, post-holes. OSB is awfully chippy, but you'll get the same problem with regular plywood, to a lesser extent. Just peel them up and sand, seal/paint onto them, make the rough side inside the lamp to hide it.


I put two coats of polyurethane on it, but stain, paint, or seal as you desire.
batman96 says: Aug 15, 2011. 7:08 AM
You could shoot it with a shotgun and the holes would probably turn out very smooth, eliminating the fumes and the scraping with the pocket knife, and the black burned plastic.
Cool ible.
rockytop59 says: Jul 8, 2010. 7:00 PM
Talk about having flash backs< i made one in 1977 with a cone the General Telephone man left behind, It was awsome because it said GENTEL from top to bottom. Made for a good party light in the 70's..thanks for the memories.
cowscankill says: Aug 31, 2008. 4:10 PM
Hmmm... Where did you get a traffic cone? :P This is cool! Imma rate it 4!
Derin in reply to cowscankillJun 1, 2009. 9:28 AM
You can get them in VLC programs.Not VNC.
jmacfarlane823 in reply to DerinAug 9, 2009. 9:10 PM
I <3 VLC!!! lmao:P
Derin in reply to cowscankillOct 18, 2008. 12:59 AM
they sell them at hardware stores
cowscankill in reply to DerinOct 18, 2008. 7:23 AM
Lol, ok thanks!

But notice how I said "Where did YOU get a traffic cone?"
Dorkfish92 in reply to cowscankillAug 31, 2008. 5:24 PM
My friend and I found one while kayaking in a little lake over here.
dam2521 says: May 11, 2009. 11:29 AM
Nice instructable.
realcelestialphoenix says: Sep 2, 2008. 5:39 AM
(removed by author or community request)
Foxtrot70 in reply to realcelestialphoenixSep 2, 2008. 6:07 AM
Hey Real - All kidding aside that is a great idea internal illuminated cones. It seems that if the batteries were contained in the base and LEDs used in the cone surface the ability to stack the cones for storage and transport is maintained. Excellent work! My Cone Hat off to ya!
Derin in reply to Foxtrot70Oct 18, 2008. 12:57 AM
i saw that in the hardware store
realcelestialphoenix in reply to DerinOct 18, 2008. 1:00 PM
(removed by author or community request)
Derin in reply to realcelestialphoenixDec 19, 2008. 11:35 PM
about 20YTL
Foxtrot70 in reply to realcelestialphoenixSep 2, 2008. 6:03 AM
Oh...Geezo, Dare I say it...Do some wear them as hats too? OMG! Cone Heads! Take to the hills the Cone Heads are attacking! LOL
babcockja9 says: Nov 27, 2008. 2:36 PM
If you put tape on the back side before you drill the holes.....it will stop the wood from splitting and chipping....then just peel off the tape! :D
Thornburg says: Sep 2, 2008. 4:56 PM
Looks great, Nice work
lordofthedonuts says: Sep 1, 2008. 10:50 PM
really cool! Do you think light will travel trough ticker cones ?
LinuxH4x0r says: Aug 31, 2008. 5:06 PM
Nice! I want to make a mini version of this.
GAMERkid88 in reply to LinuxH4x0rSep 1, 2008. 4:39 PM
make a mini one using leds =D
that'd be cool, having it on your desk and all :p
Mr. Rig It says: Aug 31, 2008. 6:09 PM
Nice instructable, as a suggestion you may want to consider adding a materiasl/tools/ safety step. Nice job on your project.
firesketch says: Aug 31, 2008. 3:30 PM
Sweet man... so doing this! Man, after I've done all the crazy shizz I have in mind my room's gonna be crezzeh. Props and five stars.
killerjackalope says: Aug 31, 2008. 3:09 PM
Wow, an idea I've had but not posted, rated and featured, I'm impressed with this one, I never had the afterthought of elevating the cone. As a suggestion to get more light output switch to a CFL 'daylight bulb' they put out more light and in a wider spectrum, they travel through stuff like this really well.
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