Step 4: Step 4: Build Bumper & Dry Assemble:

Using the scrap wood from Step 2, build the bumper. Pretty simple. Put the bed together using bolts. See picture for bolt placement. 
<p>Ok. This is amazing. One quick question... How on earth did you cut a perfect circle from the MDF? The only way I know how is to draw the circle from a center point then use a jigsaw, but it never comes out perfect... Is there a trick you used?</p>
<p>We cut (nearly) perfect circles with the router. We found a jig pattern online, I call it my banjo cause it looks like one. It gets screwed to the bottom of the router base. I sandwiched ours with the router base on the bottom so it's still smooth sailing, and got extra long screws to replace the shorter ones. You put a nail in the &quot;neck&quot; of the banjo and into the board you're cutting and spin the router around. </p>
I cut a full 4x8 board of MDF in half. Then I screwed the boards together on the four corners. I found the center point on the board put a screw in there and then tied a string to it, hooked a marker on the end and then used it to draw a circle on top of the board. (I measured out the radius and cut the string to length. I used a hand held jigsaw (not easy) and cut on the line...cutting out two circles at once. This was the hardest part of the bed. So take your time. The cut itself doesn't have to be perfect as you can sand it, but you need to be shooting for a nearly perfect circle. Following the line you drew should do the trick. Good luck.
Thank you so much for the reply... I think the key here is TAKE YOUR TIME... something that I start to lose site of in a project. Ok... I am going to get a nice new jigsaw blade and try it...slowly :).<br><br>Again, thank you.<br>
<p>I started with your pics and ideas and made this. Thanks for the tips, saved me a lot of time in the design.</p>
<p>Looks great! Well done.</p>
You are such an awesome Dad for making this for your son. Love it. This could be a great side business for you if you have the time. I would buy one from you in a heart beat!
Thanks for your amazing work. As a casual DIY'er with limited tools/space, I modified your design into a much simpler version below. It may not look anything like your bed, but much of the design ideas were inspired by yours. So, thank you! <br> <br>http://www.instructables.com/id/Thomas-Train-Bed/?ALLSTEPS <br> <br>J
Sorry if I missed this, but do you have just the mattress on a platform? Or the box spring as well? This bed is seriously awesome!
No box spring. Just the mattress. Let me know if you have any other questions.
That bed is awesome. I would like to build one and was wondering if you could give me the dimensions of each piece.<br>
Sorry, but the bed is fully assembled right now and I don't have time to take it apart and measure it. All measurements are a derivative of the size of the mattress you are working with. So, if you go buy a mattress and just build a box for it to sit in (see step 1), the rest of the bed will come together for you.
Thanks for the reply. I understand about not wanting to take the bed apart. I was really just wondering if you could tell me the height of the base (the part with the wheels), the height and width of the window panels, and dimensions of the bumper. If you do not want to take the measurements I understand. I think I can get close by using the pictures as a guide. Your bed is great and I just hope to be able to reproduce it.<br><br>Thanks, Matt
WOW! This is amazing!!!! I'm hoping between my husband and myself we can follow your instructions and make this for my 2 year old! He's been really into &quot;choo-choos&quot; recently and would NEVER get out of bed! ;D
So...did you make one?
How long did this take you from start to finish?
Good luck. Send me pics on your progess. I'd love to see someone else make one!
Will do! My husband just got home from work and he is also super impressed with this. We just have to figure out how we can make it in the basement and get it upstairs. We might have to modify it so it can get up the tight staircase.
After you paint it, it is designed to be taken apart into its separate pieces so you can move it....ie it is modular. Total weight of the thing assembled is probably 300 lbs...so you'll have to disassemble it to move it. Good luck. Feel free to email me questions.
Took a couple of weeks. Since you have plans and pictures...it'll shave off some time. But since there are no real dimensions, it'll be somewhat labor intensive. You just need to start with buying the mattress and measuring size of bed. All other parts of the bed will be a derivative of that. Not sure if I put in the directions, but you'll want to router all exposed edges of the bed.
So cool! Cheers for the idea and the building advice!
So, are you going to make one?
I'm very, very tempted to ;)
I think waht you have done is marvellous, not only in terms of the skills in making the train bed, but even more importantly - as a loving dad. These are memories that your sons will have forever. I take my hat off to you.
Thanks Steve, very nice of you to say. I actually got choked-up when he saw it. The look on his face was worth every minute it took to make.
Know what you mean. Made something for my nephew that he had always wanted. When he saw the result, he looked like a rabbit in headlights, frozen still, mouth open. These are great moment (for us too!)
Yep, Dad of the Year!! You get my vote! Awesome job to boot!
Thanks burnerjack01!
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Great !
You're a candidate for dad of the year with this project. Good job!
Thanks acarback!
My grandson is a fan of Thomas the Tank Engine and he would love this bed. If I only had the room to try and build one.<br>You did a great job.
Does anyone know of Thomas the Tank plans ? My nephew is 4 and Craaaazy bout Thomas the tank and friends<br>
I combed the web looking for plans and didn't find any (not that they don't exist...I just couldn't locate)
Thanks! And you are right...it took a lot of room!
pwns every car bed. look up car vs train on YT.
Really impressive.
well done
Wow those are danged Awesome!!! Keep it up :D
This is so cool. Your level of detail is excellent. I can tell your son loves it. I think it'd be easy to tweak your basic idea to make other types of beds like fire engine or something.

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