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Step 6Cut holes for speaker drivers and ports
Once the holes were bored and the remaining honeycomb structure was ripped out, I use appropriately sized hole saws to cut openings for the tweeter and for the PVC port. The dimensions of the speaker port are matched to each speakers specific qualities and specs, so ollow the directions in your speaker kit's directions or calculate the numbers yourself.
The +5" hole for the woofer driver was too big to use a whole saw to cut, so I traced a line and used a jig saw instead. You could also use a circle jig on a router equipped with a long straight bit to cut the holes for this step if you like.
The +5" hole for the woofer driver was too big to use a whole saw to cut, so I traced a line and used a jig saw instead. You could also use a circle jig on a router equipped with a long straight bit to cut the holes for this step if you like.
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