Tube Screamer clone

Tube Screamer clone
I never really considered building my own guitar pedals. I always thought that it was best if I left it to someone else to build the tools which would build my tone.
When I first got into guitars, I played accoustic and the funny thing was that even though I had been playing for about 2 years, I still knew nothing about gutiars.
My first distortion pedal was the FAB Metal pedal. It was cheap. Thats really all I can say about it. The next pedal I got was the classic Boss DS-1. WIth the DS-1, I began to wonder about it and finally came accross a website which show me how to mod the pedal. At this point, I decided that I create my own tone and that is exactly what I will be doing in this instructable.
 
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Step 1Getting the parts

Getting the parts
I found the plans for this project at tonepad.com, the link can be found here:
http://www.tonepad.com/project.asp?id=1

I downloaded the PDF file, there are two options. The first is that you etch your own PCB or you buy a pre-printed board from them. Personally, I prefer saving a bit of money and DIYing it. If you do not have supplies or experience I suggest you find instructions about etching circuit boards first.

The method that I chose is using found here on Instructables.com. It is at this link:
http://www.instructables.com/id/Stop-using-Ferric-Chloride-etchant!--A-better-etc/?ALLSTEPS

I chose this because it is "reusable" (yeah, i know, I'm cheap). i won't write out the process of etching since it can be found at the link. I will however post pictures of how mine went.

I ordered all the parts from Small Bear Electronics. They are quite reasonably priced without the large shipping costs incurred from mouser. Definitely recommend.

Recently, i read an article about the parts which make up the tube screamer. There is much discussion whether certain parts are better then others. Some claim and swear that by using all NOS(New Old Stock) which means manufactured back when and never used. This is because they it will replicate the exact sound they had back then. I feel that it's great but considering that resistors are still resistors. Caps are still caps and ICs are still built the same.
Consider this, if a precision resistor does the same job as a carbon resistor, just better then why not? After all, one only benefits from less noise. (which is good...right?)
As for the ICs, i hear that people are willing to pay up $45 for a NOS JRC4558D. But consider this, if it was made on the same production line, using the same materials, with no change to the original. What difference does it make?
Then again that is IF those conditions are the same.
Caps(capacitors)...umm...go for the better ones?
which ones are better? here is a list(again with much discussion of order)
1/2.Polystyrene
1/2.Polypropylene(Film and foil before Metallized)
3.Polyester
For the actual audio chain stay away from ceramic and Electrolytics. These caps are still good, just not in audio.

***UPDATE***
Recently I recieved this comment from Spinergy(located on the bottom of the page) and I realized that it coved what I missed. Thanks

When it comes to caps in the signal path, if the original used electrolytics that's what I'd stick with here if you really so want to dupe the original sound. In an application like this better resistors will make no real difference. The new cleaner IC's will make a small but probably unnoticeable difference. Poly caps in place of electros is where the biggest change will occur. Electrolytic caps are the last thing you'd want in the signal path of your Hifi amp or speaker crossovers, but for something like this their inherently dirty distorted nature is a key part of the original circuit's voice. This is after all part of an instrument making music, not playback gear trying to faithfully reproduce a recording.

While using NOS parts is usually fine if they're cheap and readily available, I'd never go NOS on electrolytic caps. Unlike resistors, IC's, or film caps which are truly "solid state" and will store practically forever without degradation, electro caps are subject to chemical breakdown of the electrolytic paste which makes them tick. Their tolerance isn't great to start, and after 20-30 years their values can be all over the place. Not to mention they can just outright die from old age.

If you want a smoother sound vs. duplicating the original tone then poly caps are certainly the right choice. Electrolytic caps introduce distortion because their internal resistance vs. frequency is nonlinear making them act like a randomly adjusted graphic equalizer. The higher the frequency, the greater the distortion. Poly caps, on the other hand, are very linear and introduce essentially zero distortion.

Which to use in an effects pedal? No right or wrong, better or worse, it's all up to personal choice. They are a tuning element just like choosing your strings, pickups, etc.


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51 comments
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Nov 2, 2011. 8:38 AMgbenett says:
i'm sorry but where's the schematics?
Nov 29, 2011. 6:04 PMseby98 says:
they can be obtained from the link (tonepad.com) i think
Oct 5, 2011. 12:34 PMpfred2 says:
I lucked out and found 3 vintage JRC4558Ds on a PCB I scrapped for parts once. They are that much better. I've no idea just what they were up to in the factory back then and I'm not usually one to tout the undefinable but in the case of a vintage JRC I have to say there is definitely something going on there! I put them up against about 5 other different 4558s I've collected over the years and even I can hear the difference.
Jan 9, 2011. 8:25 PMssid123 says:
Hey, did you use one of the off board wiring diagrams from tonepad to put the led and switch in? If so, which one, I'm a bit lost on how to put in the led with a true bypass switch, thanks.
Feb 20, 2010. 4:16 AMharald25 says:
I thought I could just bring the partlist from tonepad to my local hardware store, and get the people there to tell me what parts is what.
But the guy in the store told me he needed to know how many watts and volts each component is supposed to take.
So, could anyone here tell me how to find out, or just tell me exactly what parts I need?

I'm not really that good at this, so I hoped this would be a good project to start out with.
Feb 20, 2010. 9:54 AMharald25 says:
Ok, thanks!
Btw.. I also see that there is different kind og resistors.
Like "metal film" resistors, "carbon film" resistors etc.
Does it matter what I pick here, and is there different kinds of the other components too?

I feel like I'm asking a lot of stupid questions here, but I hope you have time to answer me anyways. =)
Aug 9, 2009. 10:41 AMMrkTrussell says:
"At this point, I decided that I create my own tone and that is exactly what I will be doing in this instructable." Not trying to be mean at all, but I think "building my own pedal" would make more sense than "create my own tone" because you only put it together. You didn't create the Tube Screamer.
Jun 23, 2009. 7:49 PMTh3H3ftyL3fty says:
Can't find the pots anywhere! not even at small bear. Mousers got em but I aint paying $15 bucks each. That's $45 bucks only on pots! Can i use other ones? I managed to pick up the 100k lin. from my local electronics store but they only had 50k instead of 20k and no 500k log. Also if i can avoid it i dont want to order online since i am in Canada and I will have to go down pass the border to pick it up. If there is any alternatives please let me know!
Apr 15, 2009. 3:54 PMPlurp says:
How much would all the parts cost together?
May 14, 2009. 7:29 PMCoolhand Luke says:
Your instructable is top shelf my friend!! I too would also jump at the option of listening to your final product. best regards
Oct 9, 2008. 1:54 PMitsachen says:
hey wherdu get ur 3PDT switch? i cant find a cheap source...
Jan 13, 2009. 3:37 PMLividMonkey says:
You might want to try this place:

http://pedalpartsplus.com/

Almost as cheap as eBay.
Mar 27, 2009. 11:48 AMdrbill says:
Thanks for the heads up for the parts place.
Jan 13, 2009. 4:28 PMitsachen says:
WOAH! You were right! Thanks so much LividMonkey jonboytang too, for making this awesome instructable
Mar 27, 2009. 9:43 AMvodo says:
ware did you get the case. (link)
Jan 8, 2009. 10:57 AMfreerunnin1 says:
is that acid in a glass? lol
Aug 27, 2008. 11:38 AMSpinergy says:
Re: New vs. NOS parts When it comes to caps in the signal path, if the original used electrolytics that's what I'd stick with here if you really so want to dupe the original sound. In an application like this better resistors will make no real difference. The new cleaner IC's will make a small but probably unnoticeable difference. Poly caps in place of electros is where the biggest change will occur. Electrolytic caps are the last thing you'd want in the signal path of your Hifi amp or speaker crossovers, but for something like this their inherently dirty distorted nature is a key part of the original circuit's voice. This is after all part of an instrument making music, not playback gear trying to faithfully reproduce a recording. While using NOS parts is usually fine if they're cheap and readily available, I'd never go NOS on electrolytic caps. Unlike resistors, IC's, or film caps which are truly "solid state" and will store practically forever without degradation, electro caps are subject to chemical breakdown of the electrolytic paste which makes them tick. Their tolerance isn't great to start, and after 20-30 years their values can be all over the place. Not to mention they can just outright die from old age.
Aug 28, 2008. 12:39 PMSpinergy says:
If you want a smoother sound vs. duplicating the original tone then poly caps are certainly the right choice. Electrolytic caps introduce distortion because their internal resistance vs. frequency is nonlinear making them act like a randomly adjusted graphic equalizer. The higher the frequency, the greater the distortion. Poly caps, on the other hand, are very linear and introduce essentially zero distortion. Which to use in an effects pedal? No right or wrong, better or worse, it's all up to personal choice. They are a tuning element just like choosing your strings, pickups, etc. Paste away.
Aug 15, 2008. 10:26 AMconceptualstratagem says:
Really nice first instructable, the pedal looks great 5/5! You made the process look so simple and the documentation and text was very clear. One question that comes to mind, don't you have to insulate metal cases with all DYI pedals?
Aug 15, 2008. 9:54 PMwasteofspacester says:
No insulation required. But you do have to be sensible making sure that you don't have the board short out against the enclosure.
Aug 16, 2008. 8:25 AMconceptualstratagem says:
ahhh. . . . got it. . . .
Aug 14, 2008. 7:35 PMDavvik says:
Could you put up a schematic? Instead of a PCB design, because I would like to do this all point to point, instead of etching a PCB
Aug 15, 2008. 6:32 AMWindaloo says:
You'll find the schematic as pdf on the site he mentioned in step 1:
http://www.tonepad.com/project.asp?id=1
Aug 15, 2008. 3:31 PMDavvik says:
Woops, sorry, I guess that should teach me to read more closely before asking questions. I read it too quickly I guess, might have missed that. BUt thanks a lot.
Aug 14, 2008. 3:25 AMrobso says:
Sweet! I wonder if this'll work as a distortion-pedal for BASSguitars also. Any opinions?
Aug 15, 2008. 9:22 AMrobso says:
Thx for replying! I'll have to read up on what components to use instead. Big Up!
Aug 13, 2008. 8:04 AMbumpus says:
Excellent explanation! I might suggest doing an instructable dedicated to dealing with the etching process, and explain the materials used and such. :D 4.5/5
Aug 13, 2008. 9:53 PMacer73 says:
There are already many other instuctables explaining etching processes.
Aug 14, 2008. 7:56 AMbumpus says:
I am aware, but new-comers to the site may not know that, so its most helpful to either explain the whole process, or link readers to one, like what jonboytang did.
Aug 14, 2008. 12:57 PMHarveyDanger says:
Does it actually sound like a Tube Screamer, though?
Aug 14, 2008. 3:47 PMwasteofspacester says:
Well, it depends on which Tube Screamer. How many different models of Tubescreamer were released..? The TS-9 is different from the TS-808 from the TS5 from the TS10 from the Maxon 808... If he did a Tonepad build, yes, it will sound like a Tubescreamer. There is nothing hard about a TS. It is one of the most copied circuits out there. Every manufacturer has its own version of the circuit (like the Boss SD-1...) You can read all about it at geofex.com, muzique.com, diystompboxes.com... Lots of place
Aug 14, 2008. 5:46 AMfrollard says:
Great job! and you made hackaday! I've been tempted to make a few pedals for some time, but never sure whats best.
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Author:jonboytang
My gear(for my refrence): Ibanez SAS36FMBoss GT-8 (Boss DS-1,SD-1,T S clone)Line6 Spider II 212