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Turn a broken DVD player into an accessory enclosure for your Home Theater PC

Turn a broken DVD player into an accessory enclosure for your Home Theater PC
For about $30 (Assuming you already have a DVD-RW drive and media center remote control )you can turn an old broken DVD player into an enclosure for your unsightly/ hard to reach HTPC accessories. Have a look at step 2 for a cost breakdown.

Background:

We have a Home Theater PC (HTPC) in our living room that tucks neatly out of sight in a corner beside our entertainment unit. The location makes the PC very unobtrusive and even though the tower puts out a normal amount of noise it's barely noticeable. The problem however is the location makes it difficult to access the internal DVD drive to play movies or perform any typical DVD-RW functions. Also there are a number of devices that I have connected to the HTPC which are starting to look a little goofy in and around our entertainment unit (USB Remote IR receiver, USB/firewire hub, External Hard disk, joystick, Wireless keyboard/mouse receiver.) Meanwhile our stand alone DVD player sits unused in a prime easy to reach location (the HTPC has kind of made the DVD player redundant.) This gave me the idea to use an unwanted DVD player as an enclosure for many of those devices.
 
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Step 1Find a DVD Player to mod

Find a DVD Player to mod
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  • DVD player.jpg
  • DVD player inside.jpg
  • DVD drive front door.jpg
My initial plan was to find a broken DVD player which had a USB port in front and sufficient space internally for a USB hub, DVD-RW drive, infrared receiver, and wireless mouse receiver. To match my amplifier I wanted to find a silver unit but fate had other plans. The DVD player that I am using is a black Digix 288U and is simply the unit that broke down at the wrong time. The unit is black instead of silver and is a little small to accommodate the features I want. As a result I am starting with the DVD-RW and the IR receiver and will definitely notch out an opening to access the extra USB ports. I will likely incorporate the wireless mouse receiver later as well. A nice feature of this player though is the power supply. Many DVD players are like this and have a standard molex connector (like in PCs) and can provide power to an PC internal DVD drive with no modification.

If you are not just using the player at hand like me then you will probably want to find a full height DVD player with a USB port in front. Many DVD players have a low profile form factor that would not accommodate a normal internal PC DVD drive. You could use a slim DVD drive that is popular in many HTPC cases but these are quite a bit more expensive than your everyday internal drive. Ideally the player will also have a power supply that isn't integrated into the main circuit board of the player and uses a molex connector.

One more consideration is the front DVD tray cover. The Digix unit that I am using has a spring loaded door to cover the dvd tray when closed. If the DVD player you are considering has a front cover that is fixed on the end of the drive tray itself ,and sits flush with the front of the player, then you will need to mount the internal drive much more precisely and find a way to mount the cover on the end of the internal IDE DVD drive tray - probably with an extender of some kind.
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38 comments
May 30, 2011. 1:22 AMSnakeSnakeSnake says:
have an external 2,5" HDD with 500 GB on my TV Receiver, this receiver (Wireless "Sat", dvb-t) can rec on USB Storage. All my recorded movies, shows on this HDD. Then i dont need a Media PC. You can watch TV, the receiver is on, or you can watch a movie from the HDD. Later you can connect the HDD on your Computer and burn any good movie. Modern receiver has hdmi port, later you can connect your new tv, when the old one dies.
Sep 13, 2010. 1:09 AMLance Mt. says:
What stops the us of the origanal DVD player? Just space?
Dec 7, 2010. 1:55 AMLance Mt. says:
Okay. I had to open our only dvd player this year to install android to my netbook =P
Oct 14, 2010. 5:27 PMPCfreak says:
which remote model do u have

mines the harmony 300
Feb 7, 2010. 12:58 PMlimonchi says:
Hi
first sorry about my english (i´m spanish)
one question, i have a working dvd player, but it have problems with the player tray

Will be posible to substitute the player by another one or a hard disc I have arround?
I think would be problems about drivers or something, isn´t it?

the problem with it, is that the tray is not coming properly, but when dvd inside works good
i have others and i dont need it, i wanted to do somethig DIY with it

thanks, good instructable
Apr 25, 2010. 10:23 PMr.srohan says:
give 7 days i will find out something for u !!!
 and i will reply as fast as possible. 
Apr 26, 2010. 4:33 AMlimonchi says:
ok Thanks
i will expecting for you

Apr 18, 2010. 4:21 AMr.srohan says:
just keep long needle(minimum 5cm) with u so that when the tray does not  come out then just insert that needle in the tray ( a small hole is provided by every dvd player if u look carefull in front u will get it )
Apr 19, 2010. 1:35 PMlimonchi says:
Thanks for your reply r.srohan
i din´t think about this, but i will try to find the hole, it isn´t a PC DVD it´s an home DVD
but this DVD isn´t in use, we have anothers
Do you know if I would convert this to an hard disc player?
some drivers problems?
thanks from spain
Apr 18, 2010. 4:14 AMr.srohan says:
 so much of hard work you have done i appreciate for that.
Dec 2, 2009. 8:18 AMMiKOTRON says:
You are a mad genius! This is absolutely fantastic! Thank you!
Nov 25, 2009. 5:03 PMbwpatton1 says:
This is awsome, I will have to build one of these for my gameroom as it needs a DVD rom extension..
Great Instructable!
Nov 20, 2009. 9:13 PMkamelosis says:
 Hi. I was trying to do an laptop doking station, and with this, Im sure will do. Thanks. Sorry for my english ok?. saludos!!!
Oct 29, 2009. 8:32 AMmonstermatt72 says:
Thanks for the idea!
I am going to try and add a small laptop HDD for programming and storage and a TV card.
The flexibility of a PVR in a very small package.
Wish me luck!

Nov 14, 2009. 8:28 PMPSPerson says:
i can honestly say that i have read this 'ible around 5 times since you posted it. all 5 times are spaced out to when i have been browsing the site. i just love these all-in-one connected to the PC things. i still think it would be cool to hide the HTPC in the next room over out of sight.
Nov 9, 2009. 11:35 PMronmaggi says:
 Cat5 cable is great for this sort of thing, plus you get different colored wires to keep things simple and color coded.
Nov 6, 2009. 8:56 AMstuffman says:
Wow, this is a really clever idea.  I like that the IR window on the DVD player lines up perfectly for the MCE receiver.  Excellent!
Oct 17, 2009. 9:51 PMYerboogieman says:
Yeah, my 36inch TV broke, damn that thing is heavy, because it has the case, the set and a built in amp altogether. Then we had to haul in the 37-38 inch TV from the back room, it was a lot lighter but the stand is even heavier.

If this one burns out I am going for a flat.
Aug 28, 2009. 9:17 PMTaylorTech says:
Wow! Awesome project! This is great because I have an old CD player sitting in my garage. Also, I just noticed, you must be Canadian (because of CityTV, eh?). So where are you from, neighbour? :)
Sep 30, 2009. 5:32 AMTaylorTech says:
I'm from Russell, Ontario. About 40 clicks outside of Ottawa. BTW: Love the instructable. Keep on making them! :D
Oct 27, 2008. 12:39 AMstranoster says:
This is really great. You've put a lot of effort into this and it shows :) . Great work, and I hope to see more instrucables from you in the future.
Feb 18, 2009. 1:08 PMosat3ch says:
5 months later and it's still awesome! I'm going to go try and find my mother in laws dead cd player and use the enclosure like this. Thanks for publishing this GA!
Oct 19, 2008. 5:02 PMPSPerson says:
(removed by author or community request)
Sep 28, 2008. 8:04 PMCrucio says:
Congratulations. A fine job and a great idea.
Sep 24, 2008. 7:55 PMalex-sharetskiy says:
that's pretty cool, what is is attached to?
Sep 26, 2008. 7:51 AMalex-sharetskiy says:
awesome!!! you should ad this to some group!
Sep 26, 2008. 7:51 AMalex-sharetskiy says:
i mean add

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