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Turn leather belts into a pen

Turn leather belts into a pen
I have been part of my university woodturning club and have specialized somewhat in penturning. I like to use exotic wood and some nontraditional media (like corn cobs, banksia pods, etc.) and figured I'd try to make a pen out of leather. In this Instructable, we'll (quite literally) be turning leather belts into a pen.

In all, the project took approximately 5 hours and cost about 10 bucks (considering the belts were free, so the only cost was the pen kit and adhesives).

Materials required:
Leather (from belts, shoes, or anything, really.
Contact cement
Cyanoacrylate - NOTE: Cyanoacrylate (CA) is dangerous not just because it bonds skin, but it also reacts violently with cotton (ie bursts into flames). Do not let it touch your skin, clothes, paper towels, etc.
Pen kit (available at specialty woodturning/woodworking stores and catalogs - I used a 7mm twist mechanism kit)
Linseed oil - resin finishing mixture

Tools:
Scalpel or razor
Saw
Vice
Power drill/drill press with appropriate size bit and pen mill/reamer
Mandrel and bushings of appropriate size
Lathe
Woodturning tools (I used a 1/2 inch spindle gouge and a 1 inch rounded skew)
Sandpaper (150-220) and nylon sanding pads
Mallet and spare bushings (potentially)
 
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Step 1Preparing the belt leather

Preparing the belt leather
We first need to acquire enough leather. I sent a request over my dorm email list asking for old, unwanted belts - thank you to BG and PC for their donations (photo 1).

Use a scalpel to cut the ends off the belts to remove the buckle and the part of the belt with holes. These can be discarded. Cut the rest of the belt into six inch strips (photo 2). NOTE: I tried cutting the belt with a saw and a rotary cutting blade - they did not work nearly as well as my scalpel, so use a sharp blade.

A typical leather belt (such as these) is two strips of leather glued and sewn together. The belts I had were both black sewn over brown (photo 3). One belt is enough leather to make a pen, provided you use both sides of the belt. I wanted a black pen, so I needed two belts.

Separate the two halves by cutting off the seam and ripping the leather apart. It may be easier to cut the seam off one face and then off the other (photos 4-6). Do this for both belts.

Discard the brown pieces (if you want). The quarter is for scale (photo 7).

Congratulations, you now have enough leather strips for the pen! Make the pen blank after the jump.
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29 comments
Aug 18, 2011. 7:49 PMjdelaney-1 says:
i've turned acrylic before for a 7mm pen, and the hardest part by far is drilling , they seem alot more prone to cracking then any wood blanks
Dec 6, 2010. 1:06 PMCrLz says:
Nice pen, I can imagine it has a good, warm feel to the grip. Beautiful idea.
Nov 22, 2010. 8:05 PMfrazeeg says:
I'm curious to see how this holds up in the long term. I've got a couple pens I turned from oak burl a few years ago that are starting to crack and chip - probably as a result of keeping them in my pants pocket all day.

Definitely an interesting reuse project. Some of the things I see turned into pens on Rockler and the like never cease to amaze me (antlers, snakeskin, etc.). I hope the leather lasts you a while.
Dec 2, 2010. 4:55 PMchi chi chippy says:
my dad makes wood and antler pens. his antler ones he uses a rifle cartrige and a real copper bullet for the writing tip. he has some on a pen turners form. if you would like to see one i could send u a pic.
Nov 28, 2010. 11:56 AMfrazeeg says:
I use a friction polish that you apply with a rag while the pen is turning. It gives a nice shine but it seems to wear out after a while. I made my dad a nice birdseye maple pen/pencil set and it's starting to turn a little green.

I remember seeing the snakeskin pen blanks in the woodworking catalog before but can't find it now. This site has them but they're quite pricey.  I've wanted to try using them but haven't turned with acrylic before and didn't want to make my first (and probably worst) one out of something so expensive.
Nov 26, 2010. 10:52 PMArghus says:
Why oh why?
It seems like a huge waste of Time/Effort for a bloody pen..
Nov 21, 2010. 1:52 PMfly_boy_bc says:
And why is there no warning on the package? And why as a daily user of the stuff have I never heard this before? I have had CA spills inside cardboard boxes. If this had caused a fire Zap A Gap would have seen a nasty lawsuit because they did not warn me.

I find this most disturbing what's next? Will my glass cleaner kill me with fumes they have not told me about? I just can't get over the fact that this is NEW INFORMATION to me. Various CA suppliers have RISKED THE LIVES OF MY CHILDREN for no reason! How DARE they not disclose IN LARGE PRINT this DEADLY possibility?!??

I have stored this stuff in my field box which also contained COTTON rags for cleaning glue spills AND HIGH POWER SOLID ROCKET MOTORS. Once again a BIG lawsuit if there had been any problems because I WAS NOT TOLD!

I am REALLY pissed! I don't like being kept ignorant of such important safety issues!
Nov 21, 2010. 8:01 PMsqeeek says:
I believe that small containers such as Superglue tubes don't contain warnings (other than 'irritant') because there's not enough to be a danger in shipping and normal use. Notice they don't usually sell it in large containers.
Nov 22, 2010. 11:18 AMfly_boy_bc says:
Oh? Just how much does it take to be a GRAVE LETHAL DANGER when stored alongside of HIGH POWER SOLID ROCKET MOTORS such as I had them?

Besides a single little tube CAN start a small fire and all a small fire needs to become a HUGE CONFLAGRATION is a VERY short period of time.

Load of gibberish to say that the ammount of glue makes any difference. One single match can start the worlds largest fire.
Nov 21, 2010. 8:41 AMkmpres says:
Nice job! I'd love to try it. I'm gearing up to do some pen turning myself soon. Got the lathe, tools, woods, etc, but still working on a way to sharpen my chisels. I want to make a belt sander with fine grit belts but that will have to wait until I can afford the parts.

A comment and a question:
First, the comment:

I never heard of the fire hazard with CA glue and cotton before. Been using the stuff for 20 years on model airplanes and anything else that breaks in my house with no such reaction. Are you sure you're not thinking of something else?

Now the question:
What is the finishing formula you're using? I have to make my own as where I live (Japan), no one has heard of it. I could import a ready-made finishing polish but it is ridiculously expensive. 
Nov 21, 2010. 8:02 PMsqeeek says:
Pour a couple of bottles of superglue on some fluffed cotton, you'll see :)
Nov 22, 2010. 5:00 AMkmpres says:
Ah, then I guess my poor old cotton clothes are safe from explosions from the odd drop or two I get on them now and again.
Nov 21, 2010. 7:37 PMsnoopindaweb says:
=////=======> ~ Y-U Sneak...HAR..! That's cOOl.! YUP.
Nov 21, 2010. 11:42 AMraveeeee says:
very nice,,really it requires a lot of patience./././.
Nov 16, 2010. 10:18 AMKaelessin says:
This is incredible! I never would have guessed this was possible! How is the feel of the pen? I'd bet it's nicer to hold than even wood!
Nov 18, 2010. 9:28 AMKaelessin says:
Definitely! I've been wanting to try this but lack the tools (not to mention the list of projects extends into infinity already). It'd be awesome to make a fountain pen like this.

Thanks for the great idea and writeup!
Nov 16, 2010. 8:15 PMjtobako says:
"Cyanoacrylate - NOTE: Cyanoacrylate (CA) is dangerous not just because it bonds skin, but it also reacts violently with cotton (ie bursts into flames). Do not let it touch your skin, clothes, paper towels, etc."

Care to say how? I've never had a problem with it. Could you be thinking of nitrocellulose lacquer?
Nov 17, 2010. 8:11 AMArbitror says:
Wikipedia:


Reaction with cotton:

Applying cyanoacrylate to materials made of cotton or wool (such as cotton swabs, cotton balls, and certain yarns or fabrics) results in a powerful, rapid exothermic reaction. The heat released may cause minor burns, and if enough cyanoacrylate is used, the reaction is capable of igniting the cotton product, as well as releasing irritating vapor in the form of white smoke.[11]

Material Safety Data Sheets for cyanoacrylate instruct users not to wear cotton or wool clothing, especially cotton gloves, when applying or handling cyanoacrylates.[12]
Nov 17, 2010. 4:00 AMomnibot says:
Well, I have a friend whos head burst into flames once when he tried superglue to attach dreadlocks to his hair. We figured out later that the glue reacts (don't ask me how) with both hair, on his head, and wool, in the dreadlocks.
It starts out smoldering, with a little smoke and takes a while.
Nov 22, 2010. 6:30 AMwoodNfish says:
Maybe your friend is just a hothead. Just sayin' ya' know.
Nov 17, 2010. 7:18 AMjtobako says:
Cause and effect. Did you know that drinking milk causes cancer? Sure, it take a long time to develop in some people, but EVERYONE WHO HAS CANCER HAD DRUNK MILK.

Yah, I don't believe your story either-mostly because so few women with extensions run screaming down the street with their head on fire.
Nov 18, 2010. 8:43 PMjtobako says:
My apologies. All my spills must have been too small to create combustion or the glue contained too much additives to allow combustion.

I still have doubts-for instance, if CA will ignite paper, why is cardbord used in it's packaging?

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