This is my first time ever sculpting and making molds. I hope I can offer some insight on the process. First tip : It is going to take you WAY longer that you think.
This could litterally have hundreds of steps so I am going to show you the things that have to be made. Each piece could be a separate intructable. If you have any questions on any one step just ask.
I am going to organize the steps in order for them to make sense but I was sort of making all these things at the same time.
What you need:
Lots of space
Oil based clay (I used about ten pounds of Monster makers clay and 10 pounds Chevont clay plastiline)
150lbs Ultra cal
5 gallons Black liquid latex (about 2.5 Gallons per suit)
Loctite Professional Super glue (dont even try with any other super glue)
5 yards Black Mesh (for the mesh undersuit)
5 yards black Velvet (Jo-anns)
longs sleeve black compression shirt and pants (for the screen printed undersuit)
Screen Printing tools (optional)
Duct tape Maniquin
Three Rubies adult Dark knight belts
Gotham 100 boots
Purchased screen accurate Cowl
a very supportive and patient wife.