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Ultimate Guide to Making a Cheap but Effective Aluminium Forge.

Step 2A Suitable Crucible

A Suitable Crucible
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So I took the empty 14.1oz and put it in the vice.

We used my hack saw to cut just under the seam then de-burred the edges.

If you look at the bottom you should see 4 holes. Use a marker to draw a line up the side in line with a hole.

Use the ball peen hammer (or any hammer) and bang out where the line is. This will make a spout. (may take a little working to get it right but as long as it's there, pouring will be easier)

Now draw lines up the sides from the holes adjacent from the side with the spout.

About 1/4 inch from the top, mark the line, and drill at that mark on both sides.

I used a drill but anything number of things could be used.

Make sure your metal bar fits in the holes.

Put on a pair of leather work gloves.

Now mark the center of the bar.

Heat it up over the torch.

When the metal turns red, bend it in half to make an acute angle but not completely in half. (see picture)

Quench the metal in some water and heat up the ends one at a time. Bend them in so they face each other.

Quench the ends and re heat the center bend. Unbend it and rebend it so the ends that you bent in fit into the holes in your half of a propane tank.

Quench the center bend and ensure that your new handle moves freely in it's holes.

You are now the proud parent of a crucible.
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4 comments
Mar 10, 2012. 8:59 PMmmrakozy says:
This crucible doesn't seen far fetched, but what about the holes in the bottom?
Mar 15, 2010. 8:18 PMpanzuman says:
also take a nail and hammer and smash it through top to release gas then if you have it use an air tank (bike pump would probablly work to) and pump air for at least a min then you can use all the power tools you like :)
Sep 10, 2011. 10:05 AMsbeck3 says:
Perhaps puncturing a propane tank with a nail is not a good idea? Just attach a torch and burn the remainder until it uses the last of the gas on its own.
Jun 18, 2009. 9:44 AMmcivor says:
NOTE: Be VERY careful when cutting a propane tank open, and for the love of God do NOT use power tools! Some guy in my area was cutting one once, and didn't realize it wasn't completely empty. Propane had flowed out of the tank and pooled around his ankles. Didn't help that he was using a circular saw to cut it. I'm sure you can picture the ending here.
Aug 17, 2011. 1:01 PMlburrow says:
@mcivor

Reading your post makes me thing that having a fan blowing on the floor is a good idea too to disperse any remaining propane that does come out before it's concentrated enough to ignite.

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