Upgrade the Zen Micro: 5gb to 8gb on the cheap

Upgrade the Zen Micro: 5gb to 8gb on the cheap
Good Day!
I'm here today to show you how I took apart my Zen Micro, replaced the 5GB hard drive inside it with an 8gb CF card, reassembled the device, and lived to tell about it.

Why would you want to do this? Two reasons:
1. Solid-state storage means no moving parts. As cool as the 5GB microdrive was when it came out (it is in just about every 5GB MP3 player made at the time... iPod, Rio Carbon, Zen Micro, etc.), it has moving parts which means that as they get older, they're more likely to fail. Rumor has it, one good drop on a corner, and the Micro is bricked. Solid state devices aren't prone to this kind of damage.
2. Current 8GB MP3 players, cool as they are with all the pretty pictures and bells and whistles, cost a lot. I just wanted more storage, I don't need all the bells and whistles.

As for the price of this upgrade, your mileage may vary. I was able to snag a new Transcend 8GB 75x CF card on EBay for $69 shipped, which is Very Good compared with retail prices for this item.

For about $12, you can get a CF/MicroDrive to USB adapter if the Microdrive in your Zen isn't dead yet, and you'll have a nice chunk of portable storage. I bastardized a dead Rio Carbon for it's 5GB microdrive two years ago, before USB thumb drives around that size were even affordable, and it's been serving me very well as a "jump drive" since then.

Shall we get started?

Right off the bat, I should tell you several things.
1. I AM NOT RESPONSIBLE if you brick your MP3 player doing this. I did not brick mine, and if google search results don't lie, several dozens more have also been successful. Several dozen have also built themselves bricks doing this. It seems largely related to the CF card you use, so purchase wisely.
2. As a matter of common sense, you will lose your device's music library doing this. Be sure to back up all of your music (and playlists, if you so desire) so that you can re-load them later. No, you can't get them off the microdrive later... the drive is formatted to a Creative-proprietary format, so the drive won't be readable by a regular computer straight out of the player.
Really. Back up your music library if the only place it exists is on your device.
3. This will invalidate your warranty. Duh.
4. Ground yourself before you touch any PC boards or sensitive electronics inside your Zen. Static can kill a device faster than any physical damage you may do.
5. This upgrade is known to work with Zen MicroPhoto (your device may have different guts, though, so some improvisation may be needed when you take it apart) and has been used to upgrade devices up to 16GB.
6. My instructions for disassembling the Zen Micro are not original. I followed HardwareZone's Deconstruction guide and improvised upon it on-the-fly (my device had slightly different build/unbuild requirements).
7. My instructions for re-assembling and upgrading the device are also not 100% original. While I didn't actually USE trikon000's Zen Micro 16GB Flash Hack, it is a VERY useful guide to read.
8. More good info on the Anything But iPod forums. Also, check out the Nomadness Forums. READ. Read all of this before you attempt this upgrade, because there's truly important info on these web pages regarding the compatibility of the Zen Micro with various CF cards. Also lots more info than I have here (though I will give you lots) about disassembling the Micro and reassembling it with care.
9. There is a terrific tutorial right here in Instructables about fixing the Zen Micro headphone jack problem. That tutorial is what made me wonder just how far I could deconstruct the device and if I could upgrade the hard drive inside. My instructable won't help you if you're having the headphone jack problem.

Onward!
 
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Step 1What You Need

What You Need
What you need before you proceed:

1. A Zen Micro player (alternatively, a Zen MicroPhoto, subject to caveats in the intro).
2. A precision phillips head screwdriver, and a precision flat-head screwdriver.
3. Maybe a precision tweezer for picking up tiny parts when they fall. Not if -- when.
4. A piece of paper to work on, or other light-colored, smooth surface. Easier to find and pick up dropped parts.
5. A CF card to replace the old microdrive (alternatively, a new microdrive if you're so inclined, however at the expense one would incur, you're better off buying a new player, honestly).
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43 comments
1-40 of 43next »
Jun 1, 2010. 1:24 AMmacluinux says:
Hello, I tried to change the internal disk on for card sdhc with compact flash adapter. I followed all the manual but when I install the firmware launches a disk error. The firmware installer hangs and in the player display I see the icon when you pass songs from PC to player. The sdhc is sandisk. If anyone knows it does not work ...
I'll try another card. I will keep you informed.
Sep 29, 2009. 6:58 AMbitpuss says:
thanks superb writeup, just to confirm I have installed the 32GB kingston CF 133x card, the one with the green logo, works perfectly. Also to upgrade to v2 firmware you need an XP pc., then the zen will show up under vista or 7
Aug 15, 2009. 8:34 PMsgravitt says:
Technosapien YOU ROCK!!! My beloved zen micro died of unknown causes some time ago. I have been missing it terribly. Not only was I able to resurrect it with your flawless instructions, it now has twice the capacity!!! Thanks Again!
Jun 9, 2009. 9:30 AMsiull78 says:
Hi! Your tutorial and effort is great! Unfortunately my 1st attemp to upgrade (using a Kingston 16gb 133x CF card "elite pro" didn't work!! :S At first, I only got a "frozen" creative logo screen. Then I tried to insert battery while holding the power on switch, to enter rescue mode. It worked, but THE TOUCHPAD WAS FROZEN! . Then I tried to invert CF position, the touchpad worked, but when I pressed "format all", after 3 seconds a "hard disk error" icon message appeared on the secreen! I'm so sad and depressed.... :'( Why everyone here seemed to suceed while I can't... ? Any idea? I wasn't able to find any technical data about my CF card to see whether it is PIO 4, 6 compatible or not... Any help, tip or clue will be appreciated! Best Regards from Barcelona! lluis.
Feb 7, 2009. 4:47 AMmaximuss says:
Great work!!! Thank you!!! Now, my green Zen Micro has 32GB memory :-] (A-Data CF Speedy) and it works )) I can't say more, because my english is bad...) i'm from russia, siberia ))
Jan 2, 2009. 8:16 AMaxelamk says:
My Creative Zen Micro takes forever while formating. i need some help with that.
Nov 14, 2008. 5:18 PM23rock15 says:
My Microphoto does not seem to have the same top on it. I got as far as sliding the back plate down and now need to remove the top to take out the screws. I have tried to pry the top piece out but it does not come out and looks like the entire thing is solid and there is not separate top piece. Has anyone else had this problem and is there a solution? Thanks
Nov 14, 2008. 7:21 PM23rock15 says:
I can now answer my own question. On some models of the Microphoto, there is no top to take out to get to the screws. Instead, on the back near the bottom there are two slots on either side of where you could attach a lanyard. Inside each of the two slots are some metal clips which you can reach with one side of tweezers. Be very cautious and keep the end of the tweezers near the bottom of the inside of the case. You can pry the clips loose and push on the back where the battery compartment is to get it apart. I found this out but at the cost of my Microphoto. Inside this area is the ribbon cable for the microdrive and to attach a CF card. It was worth a try and I can use the card in my camera. If there was a next time, I could do it without damaging the ribbon cable. Other than this, the directions for exchanging the drive with a CF card are excellent.
Nov 14, 2008. 2:11 PMash_earwig says:
Thanks for the truly excellent article. My daughter's Zen Micro 5GB stopped working recently and, looking for a solution, I came across this site. I bought an ADATA CF-8GB Speedy CF card from Ebay for $21 including delivery to the UK from HK, followed the instructions to the letter and was up and running in 15 minutes! Just waiting for the headphone jack to break now so that I can have a go at that. :)
May 6, 2008. 8:28 PMpeytonjr says:
awesome!! i was wondering how to get more memory, 8GBs isnt enough. mine got stolen (it was a 8GB MicroPhoto). very sad face. if anybody out there in cyberspace has a microphoto they arent using anymore (preferably orange) id be willing to take it off your hands!!
Jul 30, 2008. 6:21 PMpeytonjr says:
and today the screen on my zen vision w cracked. which is why i was looking a this; because i might downgrade. even more sad face. that was the best screen... oh well :,C
Jun 6, 2008. 5:42 AMabssorb says:
STOP!!!!!! Think VERY carefully before proceeding. The article is excellent, but it is now out of date. Windows Media Player 11 causes a big problem. I performed this upgrade yesterday, and now my zen is a brick. Since WMP11, the drivers fail. You end up in a loop. With the new flash drive, there is no firmware. You can't connect to the PC as the driver will not recognise the no-firmware flash. AND you can't add the flash because it can't use the driver. One way out - Make sure you can roll back to WMP10. Don't assume!! If the uninstall files for WMP11 have gone (quite common), that's it, you're stuffed. The article above is great - easy to follow. But, do your homework on the firmware first.
May 25, 2008. 5:49 AMzanzar says:
that's so cool i have a ZEN Micro, I got to try this. I was thinking is there a hack or something that I could do to make a Creative ZEN Vision W better by using a compact flash card. I like my Vision W it has a nice big screen to watch movies.
Feb 11, 2008. 5:56 PMpyroboy212 says:
would you be able to put an operating sytem on this?? ad mod the usb conector to put in usb ports for a keyboard and mouse. cause that would be sick!!
Jan 29, 2008. 9:59 AMy0urm0msname says:
just upgraded mine today using this card its an ADADA Speedy 40x 16gb compact flash card. truly a fine tutorial. the only thing i did different was choose reload firmware at the end--it was the only way my comp would see my zen was connected.
@ technosapien--i fixed the link---but if u still want to know how to make a homemade big mac here ya go. hahaha
Jan 28, 2008. 5:32 PMy0urm0msname says:
(removed by author or community request)
Dec 23, 2007. 12:19 PMjdisco says:
Is it possible to use the hard drive from a Zen Jukebox as a removable disk that I might be able to use with Apple's Time Machine.
Dec 23, 2007. 5:16 PMjdisco says:
Ok I think I'm going to try out one of these cables...
http://www.coolgear.com/images/SATA-IDE-U2.jpg
Maybe a "watered down" version of it. Then put the whole rig in a book or something. If it works I might make an instructable.
Sep 21, 2007. 9:01 AMthearchitect says:
Superb instructable. Very clear and neat. When my Zen Micro's microdrive failed I replaced it with a Sandisk 512MB CF (simple blue ones). It works OK, but once in a while I have to format it and reinstall firmware. Does it happen to you, too? Cheers, K.
Nov 20, 2007. 4:49 PMthearchitect says:
Great! Another update on my side: I added an 8GB CF to my Zen Micro last week. A relatively cheap (~£32) ebay no-name brand Samsung chipset CF card(search item # 270181690813). Now freezes once in a while, but a clean-up at start-up fixes it easily. Freezing might be related to battery level on my Zen Micro. I can see a pattern with the battery levels, amount of off time, and freezes. I have two batteries and when the worse one on the player is more prone to freezing... By the way, 8GB is superb!.. :-) Cheers, K.
Sep 15, 2007. 3:43 PMWeissensteinburg says:
Cool! Could you modify the 5g card you took out to fit in a camera, instead of just throwing it out?
Sep 21, 2007. 8:59 AMthearchitect says:
Only earlier microdrives acts as CF storage device, most of the newer ones come with firmwares allowing them work only in embedded applications". So even if your camera takes CF II (the thicker form factor) it won't be able to access the CF (if it is of newer kind).

K.
Sep 15, 2007. 4:11 PMWeissensteinburg says:
I didn't realize it was thicker..I just saw the extra prongs on the sides of the micro drive. Figured you could snip those off.
Sep 16, 2007. 2:57 PMlipsestraat says:
Very nice. Have you already noticed a difference in battery life ?
Sep 16, 2007. 6:15 AMjolshefsky says:
Very impressive Instructable. I know how there's all those little tricks and such for taking things apart and it's remarkable that you took the time to document so many of them in such detail.
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Author:technosapien
I am a graphic art hobbyist, web cartoonist, and wannabe electronics hobbyist. Other hobbies: cooking, baking, exercise, computers, video games, trivia, and some more I'm probably not remembering.