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Use Arduino with TIP120 transistor to control motors and high power devices

Picture of Use Arduino with TIP120 transistor to control motors and high power devices
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Hello again.

So you have a DC motor or lamp but no matter how you connect them to your Arduino they just won't work? Guess what, the Arduino is a brain that comes with small muscles. It can control LEDs and other low power nicknacks but not those power motors or lights you need for your next project. The Arduino is good at thinking but not for heavy lifting. Lazy lad.

There are a few add-ons out there that you can buy such as power and motor shields for your Arduino. They have all the muscles in one nice package. Slap those shields on your Arduino and you are ready to control motors and other high power stuff (some soldering may be required.)

Or you can do it yourself for a fraction of the cost and double the pleasure. Enter the TIP120 and its sidekicks.

THE TIP120 DARLINGTON TRANSISTOR
The TIP120 is an NPN Power Darlington Transistor. It can be used with an Arduino to drive motors, turn lights on, and drive other high power gadgets.

The TIP120 acts as a power broker or gatekeeper between the Arduino realm and the high power realm composed of the PC fan and its battery pack. The Arduino can tell the TIP120 how much power to pass from the external battery pack to the PC fan but the Arduino does not share any of its power or share pins with the PC fan or its batteries. The TIP120 is the go in between.

The TIP120 has three pins. One is called Base, which we will connect to any of the Arduino PWM pins. Through the Base pin, the Arduino can tell the TIP120 how much power to supply to the motor from the external battery pack. That's it. The TIP120 does the heavy lifting while Arduino sits back and gives orders through one of its PWM pins to the TIP120 Base pin telling it how much power to pass to the motor. The poor TIP120 has to then pass the requested power from the external power to the motor based on Arduino's request.

THE PROJECT
In this tutorial, I will build a basic circuit in which I use an Arduino to control the speed of PC fan via the TIP120. You can take this basic circuit and replace the fan with other devices.

If you want to know more about Darlington transistors you can spend some time at Wikipedia http://en.wikipedia.org/wiki/Darlington_transistor It's an interesting read but you don't really need to understand it to use the TIP120. Heck I don't know what most of this stuff means.

THE SIDEKICKS
ENTER THE 1K RESISTOR & 1N4004 DIODE & 1UF CAPACITOR!
The TIP120 is a very robust item. It can handle lots of power (see specs) but the Arduino can't. So we must protect the Arduino from potential party crashers. For starters, we use a 1K Ohm resistor between the Arduino pins and the TIP120 Base pin. This is insurance against electric shorts. The TIP120 can handle 60V and 5A but I assure you the Arduino won't.

Then we have those DC motors. The internal brushes on toy/hobby DC motors generate lots of potentially harmful sparks and stray electricity that needs to be blocked. Instead of guessing which motor is safe and which is not, we simply add a $0.20 diode and $0.10 1uF ceramic capacitor to our circuit. Some electromechanical devices such as solenoids may require different capacitors.

Placing the ceramic capacitor on the + & - poles of the motor will act as suppressor of sparks and surges generated by motor brushes, which can be harmful to your circuit.

A small ceramic capacitor in the range of .01 to 0.1 uF is probably sufficient to offer protection from hobby DC motors. But If you are using brushless motors, such as the PC fan I am using in this tutorial, don't use a capacitor.

As for the 1N4004 diode, it allows current to pass in one direction from positive to negative but will block any stray current that tries to go in the opposite direction, which might have undesirable effects on your circuit.

Unlike resistors which allow current to flow in both directions, diodes were designed to let current pass from positive into negative, not the other way around. When you look closely at those small diodes we use in our projects, you will see a ring on one end of the diode cylinder. This tough guy can block high voltage (400V) with high current (1A). Again, no need to understand all this stuff so long as you connect the circuit properly.

I am a picture person so I have lots of pictures to help me explain my point.


PARTS
- TIP120 transistor (datasheet: http://www.futurlec.com/Transistors/TIP120.shtml ) $0.70
- Diode 1N4004 (datasheet: http://www.futurlec.com/Diodes/1N4004.shtml ) $0.20
- 1K Resistor (Brown, Black, Red, Gold) $0.10
- 1uF ceramic capacitor to be used with hobby DC motors $0.10
- Arduino UNO with IDE
- Breadboard
- PC fan or hobby DC motor
- 9V Alkaline or 7.2V NiMh batteries (6 X AA)
- Wires.

NOTE: I don't get commission or any perks from linking to Futurlec.com. I just like their service and prices so far.

TEST SKETCH
// Define which pin to be used to communicate with Base pin of TIP120 transistor
int TIP120pin = 11; //for this project, I pick Arduino's PMW pin 11
void setup()
{
pinMode(TIP120pin, OUTPUT); // Set pin for output to control TIP120 Base pin
analogWrite(TIP120pin, 255); // By changing values from 0 to 255 you can control motor speed
}

void loop()
{
}

CREDITS
I must thank http://luckylarry.co.uk for his super blog.

TIP120: THE MOVIE

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PrashantD119 hours ago

Awesome, very well explained, the analogy is just pure icing for beginners.

Thank you for the instruct-able.

LiviuC11 days ago

Hello there.

I have some issues with this project: i used all the specified parts but instead of TIP120 i have used TIP121 and instead of 1N4004 i used 1n4007.

I uploaded that program but my fan start rotatig continuously ,and if i pull de pin 11 from Arduino nothing happens.i thought it was supposed to stop .

I used that parts because i counldn't find the desired ones .

I want to rotate my fan at a specific moment.

Any ideas? thx

Hello, I'm currently working on a project with an Arduino Mega and I'm trying to incorporate what you've done on your Instructables with my project. I need to light up six LED strips but I'm having some trouble figuring out where to put each of the three wires that protrude from them and was wondering if I could get some advice from you? Any help is appreciated!

Michal_amar72 months ago
Michal_amar72 months ago
reeseg12 months ago

Hi, I just recently built a project using the ATtiny85 (rated I think somewhere between 2 to 5V). The project uses a simple code with a potentiometer to control the speed of a DC motor. Wouldn't you know it, after spending a lifetime soldering, the motor doesn't have enough torque for my needs. I had put a 5V voltage regulator in the circuit with the IC to prevent frying the thing, but now it's looking like I need a more powerful DC motor. Do you think this TIP120 will solve my problems?

A_J_S_B4 months ago

AFAIK, all normal PC fans are brushless.

Hy ! I want to ask about the fan. It's brushed or brushless fan ?

j.craigmile7 months ago

Hey, im new to arduino programming and was wondering if there was any way to use a potentiometer at the input of the arduino to alter the motor speed? Any help would be greatly appreciated thanks

Yes.

Read analog on potentiometer and send that to pwm.

https://itp.nyu.edu/physcomp/labs/motors-and-trans...

Short answer, no, not directly. I have been researching variable outputs with the Arduino and changing speed of an electric DC motor is not possible without additional electrical components. From what I've read we need a digital to analog converter. If anyone else can direct us to a source for guidance…thanks.

Actually, you can. Arduino (or more correctly the ATMega328) is itself a digital to analog converter: you just need to use the PWM digital pins for analog output. See: http://arduino.cc/en/Tutorial/PWM

I have found an example of what j.craigmile wants to do here:

http://www.dummies.com/how-to/content/how-to-contr...

lspike4 months ago
I need help: what transistor have to use to switch a 3,7v motor whit 3,7v battery? Unfortunately the arduino amperage is not sufficent.
LucaA5 months ago

My Test go Good in this way.

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LucaA5 months ago

Hello.

This is Luca from Italy.

I'm Tring this project for the first time and I thank you for the good information.

Anyway I look that the small classic RC 12V motor need at least a 50/100uF Capacitor to start without problem. If we put a capacitor less than that we will need to apply too much Potentiometer turn to give the start to the motor...

Other thing I advice to put a Diode 1N4007 or something around that between the Resistence and the Base of the TIP-120. This will really stop any back current from the TIP-120 to Arduino!

Anyway I advice to put a 1M Ohm,1/4Watt Resistor between the GND and the Anode of the Diode, a simple Pull Up to prevent strange motor behavior a cause of static electricity, hand humidity and body electricity...

Bye Boys!

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SpencerD15 months ago

if i do all of this except put the capacitor on the motor what are the consequences?

avluis6 months ago
Hey there! Awesome tutorial, I learned a lot from it and love that you have plenty of pictures to follow.
I am new to Arduino and I am making a circuit of my own, I hope you have a bit of time and can help me out:
I am working on a circuit in a vehicle that is ground based (you ground the wire to activate it).
But those lines will read 12v when not grounded.
I need to turn on some factory LEDs with an Arduino (once again, I just need to ground the wire coming from the LED to activate it, that part of the circuit I cannot modify).
The Arduino will be counting button presses, acording to the number of times they were pressed, it will turn on the respective LED and toggle a relay - don't need help for this part just yet ;)
My issue arrives at the point where I want to ground those LEDs.
I am aware that I can use relays, but my project already uses a minimum of 6 relays to control 12v lines to turn on Aftermarket Heated Seats (Driver and Passenger, High, Medium and Low) and so, I do not want to use any more relays.
Can I apply a similar transistor, which instead of regulating power, will just ground one of its pins when the 5v from an output pin is set to high and that can handle 12v on that same pin when the output pin is set to low without feeding it back to the Arduino?
Is a transistor even needed for this? I just started taking electronics on my own and I can't figure out what I need just yet.
Care to lend a hand?

I was looking at the TIP 120 Darlington Transistor specification sheet and noticed that it has internal diode protection between the collector and emitter. Your diode is redundant and perhaps not necessary.

Refer to the TIP 120 specs here:
http://www.onsemi.com/pub_link/Collateral/TIP120-D.PDF
The snubbing/snubber capacitor across the motor connections is a good idea for noise suppression. I may add that it is also a good idea to wind the motor leads to suppress further emissions. Hope that helps!

Wind the motor Leads? As in twist the +/- Wires together?

I've seen this in twisted pair shielded cable, is this similar?

Yes exactly, the "twisted pair" wires are twisted together for the purposes of canceling out electromagnetic interference and crosstalk between neighboring pairs. The method was invented by Alexander Graham Bell to reduce crosstalk on telephone lines. It may be overkill in your application but if your application is near low level audio or other "input sensitive" signals, it is a good practice.
Although when you say +/- you may be refering to differential signals that expand upon this to another level as in differential amplifiers.
Eodunlade8 months ago

Hi, my name is Emmanuel.. i am currently working on this group project to that and your instructable was a great help but my problem is i need to control the dc motor by pressing a push button and i am suppose to control four dc motors with four buttons with different configurations like when you press button 1 motor 1 and motor 4 starts moving somthing like that..will be glad if you can help with the circuit and the sketch...i couldnt get the motors to respond to the button press....thanks in advance

BlueYorker10 months ago

Thank you for this great instructable!

I was able to apply this to drive a 12v LED light strip with my Raspberry Pi using a 2N3904 transistor and a 1N4002 diode I had around (to be safe), capacitor not needed. Since I am still new to electronics, it took me hours to find how to best accomplish this without frying my Pi or anything. Works great.

Mackmario1 year ago
Thanks for the instructable!
Quick question. I made a circuit like this and then I soldered it but now the transistor is getting extremely hot and allowing current continuously through what should I do
dgreer71 year ago

Apologies in advance for the slight twist on subject but have been battling to find info. I currently play with my own slot car controller circuits using a Tip35c (NPN) and Tip 36c (PNP) transistor, controlled by a simple wiper board of resistors totaling 108 ohms. Without involving the use of a PWM circuit (which the Arduino is) I would like to substitute the resistor wiper board with a hall effect device and magnet powered via a 7805, which would give me the standard 0 to 2.5 volts and which I would then like to control drive the amplifier transistor and control the 13.5 volts supply to the slot car. All circuits using the hall device work on the basis of switching, thus PWM only, the very thing I am trying to avoid. Is it feasible for the small 0 to 2.5 volt hall device to control the 13.5 v transistor with a simple non-pwm circuit? In my ignorance, I assume I am trying to covert voltage movement to resistance movement ;-)

Thanks

Dave

mbrenes made it!1 year ago

Woo

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lspike1 year ago

why you have choicethe TIP 120 and not the 7805 (positive) transistor?

The 7805 is a +5V 1A regulator, it takes an input voltage and outputs a stable 5V for use in your circuits. A regulator will supply a constant voltage regardless of the input (within the parameters of the device).

I'm currently working on a team project that uses the setup used here to control 12V DC fan. Instead of an actual darlington transistor, i decided to use two 2N3904 npn transistors to form the darlington transistor, and instead of the 1n4004 diode i used a 1n4148 diode (i dont think that would really matter cause both of these diodes have very similar specs and they both have the same function in the circuit). When I tested this circuit, I applied a source of 5V and 1A (not from the arduino) and the voltage drop across the dc brushless fan and the current flowing through it both went up to a maximum value, but then they both slowly and steadily started to decrease, even with the source still on. and when I turned the source off, they both started increasing slowly and steadily. Can anyone explain why this happened?

Back EMF? If I understand what you said/asked correctly, the answer is back EMF. Any motor will draw a max current when first started up. But the motor will then start generating it's own voltage which, in turn, gets fed back into itself. This causes the current draw to decrease. This process continues until the motor reaches max speed. At this point, everything is stable. Those large 240V three-phase motors use slow-blow fuses because of this. I'm actually in a motors class in college which I'm about to go to in two hours.

Thank you very much for the tutorial....
lspike1 year ago

Thz so much, i made it to control the waterpumps (9v) of my personal Garduino project an it work very well.

mrreeves1 year ago
Hello techbitar,

Thank you for the tutorial. I am curious how many 3V, 20mA LED's can be connected to a TIP120 transistor? My project consists of 500 LED's, 4 in series in parallel 125 times (4 x 125). The site http://led.linear1.org/led.wiz indicates that 2.5 A will be drawn from the array. Please let me know what you think.

Thank you,
mrreeves
lleão11 year ago
So my fan has 4 wires (red, black, yellow, blue) and i would like to control the speed via pwm with a potentiometer, how should I wire it? I think the blue wire is for controling the speed and the yellow is for reading rpm, so can I connect the blue one directly into an arduino pwm pin? 
makiemo1 year ago
may i know the codes for the arduino??
bluetech71 year ago
do a google image search 'h bridge' and a bunch of schematics for this appear :)
you can find a bunch of schematics using google image search ;)
bluetech71 year ago
good point Ozzie. I forgot that someone might try sending a PWM DC signal (from microcontroller) to a DC coil relay (switching the AC side). This would probably create a lot of heat and burn up the contactors quikly. But it would work fine for typical on/off long period switching.
Ozzie_G1 year ago
bluetech7 and Belleye
With the relay you would be able to ON/OFF the 24VAC.
But be aware that the relay wont switch at the PWM frequency and you will have no control over the effective current on the AC side.
bluetech71 year ago
if you use a relay with a DC coil you can control 24VAC :)
Belleye2 years ago
Could I control 24vac with this circuit?
malk4vi4n2 years ago
Thank you very much. Great instructable, it worked well on my UNO R3 for controlling a 12V 0.17A PC fan. The only downside is the noise now generated by the fan, is there anything to do about it?
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