This cool little device was designed to behave like a real Venus Fly Trap. This very unique project is a lot of fun to make and play around with and it actually works!! Check out the video clip and see how it operates.
Step 1: Assemble the Components
The project requires an intermediate level of electronic construction and craft skills to assemble. Start by reviewing the project steps and collecting the components and planning each step carefully before proceeding.
There are four main items to be built in the project
- Case and Solenoid
- Trap Door
- Trap Door Frame
Step 2: Build the Trap Door
The trap door is made in three parts. The door, chamber curve and the solenoid bracket.
1. The Door
The door can be built by using these dimensions and carefully cutting a single piece of 2.5mm thick Styrene sheet 109mm long and 82mm wide. Mark a line 55mm in from the 82mm edge as this will be the crease line you will use to bend the styrene to a 55 degree angle. Styrene can be bent easily when it is gently heated over a gas flame and bent over a wooden straight edge.
Note: Adult assistance is required for this step. Ensure adequate safety measures and gloves are used during this process. The gas flame should never directly touch the styrene as it could burn, ignite or discolour. This must be done outdoors with adequate ventilation and a fire safe environment.
In order to get a good clean bend I recommend making up a thick wooden block template which can be cut to the correct angle. This way, when the styrene is heated until malleable, it can be quickly draped over the wood and pressed into shape with another block of wood.
Once the correct angle is achieved cut a solid metal rod of (2mm diameter) long enough to overhang each side of the Trap Door by 7mm. Glue the rod into the crease of the Trap Door with a strong two part epoxy glue.
2. The Chamber Curve
The Chamber Curve is made from very thin Styrene (0.5mm) which is bent around two supporting styrene struts as seen in the photos. Styrene glue (Model Plastic Glue) is used to hold the Chamber Curve, Struts and Door in place.
Note: When using Styrene glue ensure you work in a ventilated area and follow the safety instructions.
3. The Solenoid Bracket
The picture and diagram shows a special aluminium bracket has been made and attached to the centre of the underside of the Trap Door. This is used to attach the Solenoid coupling rod that you will build later.
The picture also shows another adjustable aluminium tag that can be added later if the door does not stop in the correct position flush with the surface of the plastic case.
Step 3: Install the Trap Door
Position the Trap Door at the front of the plastic case with the rod forming a hinge on either side of the top of the case.
Mark around the Trap Door so a hole can be cut out of the case big enough so that the door fits snuggly however with enough clearance so it can swing open freely without interfering with the sides of the plastic case or the edges of the hole.
Use a craft knife and a steel ruler to score around the markings several times until the hole is cut through the top of the case.
Cut two small aluminium strips and attach these using a nut/bolt/screw to hold the metal rod straight.
This step has been completed successfully when the trap door can swing freely through the hole in the plastic case.
This may require some trial and error with carefully trimming the door and the case which will require some perseverance.
Step 4: Install the Infrared Sensors
The Infrared LED needs to be positioned on one side of the Trap Door and the four Sensors on the other side as in the picture.
This ensures that any object or insect that interrupts the LED Infrared beam hitting any of the four sensors will trigger the Trap Door.
Mark the position of the LED and Sensors and drill small holes through the top of the case just big enough for the LED/Sensor legs to fit snuggly in position.
Use Vero board on the underside of the Plastic Case and solder ribbon wire to the LED/Sensors ensuring it is long enough to reach the far end of the Plastic Box.
The Infrared sensors need to be covered from natural light to avoid interference so a simple styrene housing can be built around the sensors.
Be careful to ensure there is clear line of sight between each sensor and the Infrared LED.
Step 5: Install the Solenoid
The solenoid is used to pull the trap door closed and needs to be positioned in the case so that when it closes it can do so without being obstructed by wires or mounting brackets/screws.
It should be mounted in a bracket and fastened to the centre of the plastic underside of the case ensuring the plunger is held in place by the bracket - see pictures.
Build a universal coupling from an aileron kit that you can purchase from most model airplane shops. This needs to be adjustable so use a threaded bar between the plunger and the aileron clip so that the length can be adjusted later.
Step 6: Trap Door Chamber Frame
The Trap Door Chamber Frame is constructed to enable the Trap Door to return to the closed position and sit flush with the top of the plastic box. It also creates a chamber where the insect is trapped once the trap is reset. The chamber can be accessed from the front of the unit through the Chamber Door.
1. Trap Door Chamber Frame
The Trap Door Chamber Frame is built to be inserted and removed for ease of assembly and adjustment. The frame is made from styrene that has an end stop that the Trap Door hits when flush with the plastic box.
A picture of the front and rear view of the frame is provided however the dimensions and shape depends on the type of Plastic Box you have.
The Trap Door Chamber can be seen in the pencil diagram.
2. Chamber Door
A picture of the Chamber Door can be seen which is built into a cut out of the front of the Plastic box. The door has a small handle so it can be easily opened from the front to remove items caught in the trap.
The Chamber Door is made from two layers of Styrene sandwiched and glued together with two pins used as hinges inserted into the frame of the door cavity. The dimensions once again are dependent on the exact size of the plastic box.
There are four holes in the front of the door with a very thin transparent styrene sheet over the top. This provides a window so you can view anything in the trap chamber.
Step 7: Build the Circuit Board
1. Mount Circuit Boards in Plastic case
It is best to work out the position of the circuit boards first and pre-mount the Vero board before starting soldering any components. This way when you complete the circuit you just drop it into the mounts and know it will fit.
In my case the main circuit board is mounted separately from the relay however this is not mandatory.
Cut the Vero board to size and drill mounting holes in both the Vero board and plastic case. Use plastic spaces on both sides of the Vero board to ensure the circuit side is not shorted out by the metal screws/nuts
2. Circuit Layout
The basic layout of the key IC and Transistors is provided however it is best to follow the circuit schematic and work through building the circuit on Vero as most people have their personal preference for layout.
I have chosen to mount the LEDs so they can be viewed externally for testing purposes however they can be just mounted on the Vero Board.
I also mounted the Relay on a separate board and mounting screws when developing the project however this was only for development purposes.
Step 8: Adjustment and Testing
1. Align Trap Door before powering on
With the power off make sure the trap door is flush with the top of the case. If this is not the flush then adjust the length of the coupling by turning the rod thread in the aileron. Check that the trap door swings from open to closed with minimal friction. Make the necessary case adjustments if required.
2. First time powering on
When first powered on the Trap Door should close and then reset once. The LEDs indicate the status of each stage of the circuit.
D5 will light if there is something obstructing the infrared beam to the sensors
D6 will stay on as long as the trap door is closed
D7 will disable any further triggers to the trap for a time out period until the trap has reset
These LEDs are useful to troubleshoot any issues with first setting up the fly trap. Various test points and voltage wave forms are described on the pencil circuit diagram.
3. Sensitivity adjustment
There is one adjustment for setting the sensitivity of the infrared detection of objects. The best way to do this is as follows
(i) Place the unit in ambient light (not direct sunlight) and power on the unit.
(ii) When the trap has reset adjust RV1 slowly until the trap sets off.
(iii) Back off the adjustment by 25% and then test the unit again.
4. Final Testing
As in the demonstration video, small objects should be able to be tossed into the jaws of the Fly Trap and it will capture them. Note that there is a time out between resets of the trap, so if D7 is lit then the trap is not ready for its next victim.
PS. we have successfully caught flies and other unfortunate insects in this unit and it could be developed further for this purpose if need be. Experimentation with bait, colour of the Trap Door and lighting are all considerations if you feel compelled to do this.