The Inspiration:
I had this old Apple 800K External drive (Model No. M0131, P/N 825-1174-A) laying around and it dawned on me that it was about the same size as my Lacie External USB 2.0 HDD (Model 301103U) so I thought I'd try combining the two. It would be fun for this diskette drive to have a useful reason for sitting on my desk instead of in a box or the trash. You can read about the original details of this drive on Wikipedia here (under the section title "Macintosh 800K External Drive") if you're interested.
Tools Used:
-Phillips screw driver
-Dremel Tool (drill bits, router bit, cutting wheel)
-exacto knife
-butter knife
-hot glue gun
-tape (about any kind)
-wire cutters
For more how-to's visit my blog: John Fixes Stuff
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Sweet ible.
Just a note: I've had a lot of experience cutting odd shapes out of computer equipment cases, and what I've done is very similar to your method, except I cut my holes smaller than I need, and then finish them off with small hand files. It you use hand files to file the plastic back after your initial cut, you can get some really nice, clean, finished edges because you go much slower and can examine your work after each set of strokes with the file. It takes a bit longer, but the results are awesome.
Anyway, just a thought for you future projects.
It has some reusable parts, including a nice
stepper motor, which you can use for another
project, i.e., another Instructable.
Great Work