Step 3The build!
Now that the elements are now exposed, they pose a potential burn/electrocution hazard,
and must be sheilded for protection.
I purchased regular galvanized grid wire (as shown in image)- 1cm x 1cm, cut it to size,and fit thepiece into both the top and bottom of the iron, wiring them into place so they don't fall in or out.
Be sure to trim your gridwire so it doesn't come into contact with ANY wiring or elements.
(results could be shocking!!!) Tuck any loose ends in and nip them off.
The gridwire most commonly available is galvanized - after a couple of firings, the galvanized
coating on the gridwire will flake off. (as seen in step 2 image)
Sweep or vacuum it out now and then, and if your gridwire becomes weak, replace & repeat.
If you can find it ungalvanized, even better.
In some cases, the ceramic posts already inside support the grid wire too.
Make a snake out of tin foil long enough to go around the outside edge of the bottom of the iron.
(most irons are on a hinge, the foil fills the gap that the original waffle presses filled,
and stops heat from escaping.)
Press the foil down onto the bottom, close the top & press it down too, making an imprint...
Kind of like a gasket...
Repeat with the top.
I wired my foil down, as after a few uses, it would sometimes separate when
I lifted the lid.
You'll need to experiment to see what works best for you.
This particular iron had some holes already punched out for another handle which I removed.
These holes were perfect for inserting the temperature probe. Yours may not have such holes,
and so,you may have to punch/drill a hole in a more applicable spot, or,
you can insert the probe thermometer somewhere between the top & bottom, wedged between the foil.
(try to keep it away from the elements as much as possible,or you'll get a higher reading than normal.)
The probe also should not be touching any wiring or elements or electric shock may occur!
Place the probe in a location where you'll be able to read it easily.
(remember, it'll be hot, so put it somewhere you can see it & possibly reach to shift it,
if necessary)
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