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Walking Clacks Tower (Portable Semaphore Tower) Mark 1

Walking Clacks Tower (Portable Semaphore Tower) Mark 1
Among other things, I teach a topic on networks at Flinders University.  As much of my other work is focussed around providing communications in difficult places, I decided to make the topic as hands-on as possible, so that anyone, anywhere might be able to make use of it, and even teach it to others without even needing a computer.

What is the relevance of all this you ask?  Well, if I wasn't going to use a computer to teach networks, then I needed some kind of cheap network device that I could use as a teaching tool.  Something that would have analogues (pun duly observed) to the real-world vagueries of wireless communications, with line-of-sight constraints, appreciation of dissipating power over distance, directional receivers for excluding interference and improving gain, and the plain old unreliable nature of physical layers generally.

I've been reading too much Pratchett lately, so immediately decided that the best solution would be a simple clacks or semaphore line system.

Pratchett's clacks system uses shutter semaphore, but that is really too tricky to build for $20 a tower (even old Pony needed more in AM$), let alone drive in duplex with a single operator sitting in a $7 chair.  

So I have opted for a cable operated single arm semaphore with a range of about 170 degrees, since the single actuator can be easily operated by foot, allowing the operator's hands to be free to write down what they see on the next semaphore tower.

You can see the arm of the semaphore tower in the image, with actuator cable attached.


So let's get started.
 
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Step 1Get your stuff together

Get your stuff together
You will need:

0. A power drill with 2.5mm, 3.5mm and 8mm wood, metal or plastic bits, a hacksaw, and the right sized philips-head screw driver for the screws.

1. approximately 6m of 20mm PVC pipe.  In Australia, you can get this in Bunnings for about $11 as a single 6m length, or for $6 per 4.5m length for "Telstra 20mm conduit", which is the same stuff, but with slightly thinner wall as it is not rated for high-pressure water.

If you only have a regular car, buy the longer length, but take a hack-saw and measuring tape with you, and cut the stuff up in the car park -- it only takes a few minutes.

2. 3x 20mm PVC Tee Connectors.

3. 5 x 6G 25mm chip-board screws, or some other fixing.

4. Some thin cable rope.  If you are making only one tower, you could go to your local bike shop and get a brake cable, otherwise Bunnings has plenty of options for cable rope.  I suggest something in the 1mm - 2mm size range, with thinner being better, as it is bendier.

5. A cable-rope grip for forming the hand/foot piece.

6. Optionally, a $7 fold-up camping chair for the operator to sit on.

7. Optionally, something to make a nice carry bag, or even just some velcro to bundle the pipes together when transporting.
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8 comments
Dec 30, 2010. 6:34 AMKiteman says:
Yay, Pratchett reference!

(Did you know that the Reverend Lord George Murray invented a shutter-based telegraph that could send messages from London to Portsmouth [about 75miles] via a network of towers in just one minute? It was used during the Napoleonic Wars - IMO it was the inspiration for the system Pratchett described in Going Postal.)
Dec 30, 2010. 11:31 AMomnibot says:
That was my first thought to! I must confess I was hoping for a recreation of a clackstower but this is good to.
<sub>
(Did you know the electrical telegraph was capable of sending pictures as well as text? There were many systems including purely analog ciphering methods but my heart is always with this proto-fax)
</sub>
Dec 30, 2010. 11:46 AMKiteman says:
As I type, I have the beginnings of a "proper" version in my head, but it will have to wait until we get better weather or I get access to a bigger workshop.
Dec 30, 2010. 6:37 AMKiteman says:

<sub>Oh, I've found more details.  The shutter-telegraph was eventually replaced with an arm-telegraph very similar to your design, but larger.
Dec 30, 2010. 6:44 AMKiteman says:
Oh, and I've just noticed that you classified this under "wireless"...

:-D

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