This is my Wall-E project that I am currently working on it is 150mm x 150mm x 160 high, it uses a pair of Mattracks http://www.litefootatv.com/html/litefoot_in_the_news.htm for motive power and two robosapienV2 hip motors. It will be controlled by a BS2P40 stamp CPU and will have the following functions described below.

I build robots quite prolific but my let down is programing "hopeless but learning" I have a friend at http://www.robocommunity.com who is programing it for me, From this I hope to learn how this program is put together and eventually program myself. We are in the progress of designing the H-bridge for the motors using the L298 chip, The head is finished apart from his adorable eyebrows which http://www.musclewires.com/shapememoryalloys.shtml wire or Muscle flex and pan/tilt has been run.

The main reason for building this project was to see if I could use parts from my stock of components that I have lying around my basement and electronics room, The only thing so far that I have had to buy is the Mattracks , uOLED screen and L298 H-bridge ic. Which GWJax is sending me. I was inspired to build this project after seeing a Pixar demo video and thought WOW what a neat bot to build.

I have been in R/C scale and other unorthodox aircraft for over 30yrs and modeling is my passion, so this comes in handy when creating something like Wall-E. I hope you like how it is coming along. I would also like to add that GWJax has been an inspiration to me on the programming side.The main construction of Wall-E is 5mm lite ply, sides,front,back and top, with 2mm balsa cladding on the sides with some 1.5mm ply to form the raised panels. Rivets were made using PVA glue watered down 40% and applied to the required area's with a sharp pointed rod, One dip will give you 3 rivets. The arms were constructed out of 1.5mm ply and balsa, and uses 4 of my Technics air rams back to back, The fingers were modded Technics angle beams covered in 1mm ply for the sides and balsa top and bottom.

The base is constructed out of 5mm Acrylic sheet as this is good for boring holes to mount your fittings. the head H'mmm a real challenge here, I had to draw it out first to get the pear shaped eye right then work from there. The main eye tube was a pair of alloy pill containers which worked out to be the right size for the head. The Blue LEDs x 6, 3 in each eye are mounted on a 5mm acrylic disc and inserted in the tube about 2/3rds down, then another Acrylic disc in front with the ping sonar in each eye.The ping sonar is from TX and RX had to be removed from the board [tricky and an extension lead [screened] run from the board to the Tx and RX in each eye. I was not sure at the time if this would alter the characteristics of the range, but after testing this was unfounded.

The eyes light up at present using a circuit which has a CDS cell and when you switch the lights of the eyes come on, GWJax may code this to work also with some other functions on Wall-E.Wall-E was finished with off the shelf spraykote enamel cans, grey primer, followed by antirust primer, then layered with yellow, rivets applied, then sliver over the rivet area, followed by an airbrushed rust over the rivets. The whole body was then rubbed with scotchbrite pads until the rust and some silver was showing through, then airbrushed with a mix of satin varnish and grey primer to give Wall-E that weathered effect.The head was done in a similar way but with different colors. Phew, I think that's it guys. Check out my web site.
http://robosapienv2-4mem8.page.tl/ Robotic Madness

1. Use my Mattracks as the main drive unit
2. Motor drive gear motors using H bridge controllers
3. Pan/tilt head using Parallax ultra sonic ping
4. 3 GP2D12 IR edge detectors or similar detectors
5. raise and lower the arms as a pair [up and down only]
6. raise and lower the front door
7. [Maybe not sure yet] raise and lower the head
8.Use Parallax ping in both eyes
9. airbrush Wall-E to look authentic as possible.
10. Fit a uOLED in the front panel
11. Use a Parallax emic text to speech chip for wall-e's voice
12. Fit Ultra bright blue LEDs in Wall-E's eyes
13. Make a pair of H bridges for the drive motors
14. solar cell to charge batteries
15. voice changer circuit for Emic text to speech
16. Speaker

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sarathkumar says: Aug 11, 2012. 9:00 AM
How much money I make is a robot.
Think how the robot is capable of speaking skills
Please tell me sir
Teach me the way sir
dfelisilda says: Oct 27, 2011. 11:22 PM
love it <3....
jirus95 says: Jul 28, 2008. 7:39 PM
just saw it I loved it!!!
4mem8 (author) in reply to jirus95Jul 29, 2008. 12:25 AM
jirus95: many thanks for you comments.
ganeshsanjeewa in reply to 4mem8Aug 27, 2011. 9:48 PM
Nise work Dud!
Maxxa robot aha!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!1
Ltcheesecracker in reply to 4mem8Aug 1, 2008. 8:39 AM
u forgot the WALL-E logo on his chest!
4mem8 (author) in reply to LtcheesecrackerAug 1, 2008. 1:52 PM
Ltcheesecracker: Very good spotting on your part, Wall-E is not quite finished yet and this will be the last thing to go on when it is. Thanks.
General FOL says: Feb 4, 2011. 9:52 AM
Hi, how is this project going?
4mem8 (author) in reply to General FOLMar 23, 2011. 10:56 AM
hi General, has been slow as i was made redundent and was out of work for 12 months, this delayed progress money wise. but i still have it on my robotic shelf ready to start again , ty for asking :-)
bears0 says: Oct 6, 2009. 6:34 PM
cool put a vid on it
Anthony312 says: Jul 10, 2008. 7:19 PM
what you could do is place some cameras in the eyes so u can see what wall-e sees.
4mem8 (author) in reply to Anthony312Jul 10, 2008. 8:55 PM
Anthony312: i could have and that would have been cool, BUT, I decided to insert Ping ultra sonic sensors instead as I though collision avoidance would be better option. Thanks for you interest.
SnuffyDaPenguin in reply to 4mem8Jun 24, 2009. 9:01 PM
Not sure if you're still working on this project, but I suggest mounting a camera just between and below his eyes, between the two sockets. Then he can have collision avoidance and could be followed/watched from a computer anywhere you wished.
DELETED_DELETED_DarthVader in reply to 4mem8Jan 28, 2009. 4:39 PM
(removed by author or community request)
DivideByZero in reply to DELETED_DELETED_DarthVaderMay 27, 2009. 10:09 AM
DarthVader: That can be classed as spamming, I think.
DivideByZero in reply to DivideByZeroMay 27, 2009. 10:10 AM
And no, I don't normally do that, I just felt the situation was appropriate for it :P
DivideByZero in reply to DivideByZeroMay 27, 2009. 10:13 AM
Or should it be "DivideByZero: And no, I don't normally do that, I just felt the situation was appropriate for it :P" ??
rorpen in reply to DELETED_DELETED_DarthVaderMar 23, 2009. 12:36 PM
Stop doing that!! Are you copying and pasting?
Anthony312 in reply to 4mem8Jul 15, 2008. 10:06 AM
ok i can understand that. But i saw these cool cameras that would fit in wall-e's eyes and still leave room for motors and wires and stuff. they're only 0.3 in. by 0.3 in. by 0.4 in. And when i watched some wall-e videos closely, i found out that the lense part of wall-e is hollow, which means it can be use for zoom and focus. this also helps when wall-e has to turn into a cube.
4mem8 (author) in reply to Anthony312Jul 15, 2008. 1:00 PM
That would be cool also, but I had no room left after installing the Blue LEDs and ping sensors.
Anthony312 in reply to 4mem8Jul 15, 2008. 11:13 PM
oh...ok then. but im going to build my own wall-e robot, and im going to use cameras (and if there's room ill even do that LED and sensor thing like you did) and it will have one special feature that no other wall-e robot (that ive seen so far) has ... it can turn into a cube!
Anthony312 in reply to Anthony312Jul 15, 2008. 11:15 PM
though im working on how he would be able to compact trash (thats for later).
CapnTac in reply to Anthony312Jul 18, 2008. 7:05 AM
I hope you put up an instructable for it! Good luck making him roll up into a cube, that seems really hard. For the trash compacter thing, simply put metal squares on pistons inside of him, then when you put the trash inside of him, you could activate the pistons, and he would compact the garbage. Just a brainstorm.
Anthony312 in reply to CapnTacJul 21, 2008. 7:16 PM
But the Metal squares will crash into each other, and plus they will leave no room for the rods that will bring wall-e's tracks up when he has to turn into a cube. plus the metal squares wont leave room for the tracks themselves. Anyway it doesn't matter, i dont care about the trash compacter as much as i want wall-e to go into cube form. Thats what i want most.
4mem8 (author) in reply to Anthony312Jul 21, 2008. 9:47 PM
Before I answer your question, How many robots have you built??
Anthony312 in reply to 4mem8Jul 24, 2008. 3:36 AM
I have never had the time or the money to completely finish a robot, but I have made many electrical circuits and contraptions with the parts I have laying around on my desk. I don't have enough money (or time) to buy all the parts I've needed to complete a robot, and I already have plans with what to do with the cluttered junk on my desk (I'm going to combine it all into one electrical contraption) so I'm out of parts basically. I also don't have the time to finish a robot because I'm very busy with school and homework and reading books and watching TV and playing on the computer (like I'm doing right now). So right now I'm just researching and making plans for all the robots I will be building in the future (which of coarse includes wall-e) and making sure they're all foolproof. I've lost count with all the plans for the robots I'm going to build. So I'm waiting until I have the time and the parts to finish a robot.
4mem8 (author) in reply to Anthony312Jul 24, 2008. 4:46 AM
Great, pleased you are into robots, Take your time and do it right.
Anthony312 in reply to 4mem8Jul 26, 2008. 10:08 AM
Thanks. Now what were you going to say earlier?
4mem8 (author) in reply to Anthony312Jul 26, 2008. 12:29 PM
Ok, What I am about to say is [ Please don't take this the wrong way ] When you have finished building a robot,[ A true robot ] from start to finish including programming you will see that it is NOT easy to do, Wall-E is a very complicated robot to build and to do what you are thinking of doing is pretty much on the top end scale to get working, I will not say impossible because there is no such thing as impossible, BUT what you are asking is getting pretty close and if you pull it off I for one will congratulate you Anthony312. Good luck and I look on with interest.
Anthony312 in reply to 4mem8Jul 27, 2008. 10:57 AM
I know how hard its going to be to build. But don't worry, i've got a whole lifetime to build it. It will be finished sooner or later...and thats a promise!
Anthony312 in reply to Anthony312Jul 27, 2008. 11:03 AM
But lets get back to what i was saying earlier. do u have anything to say about the comment i stated after yours to CapnTac (its the comment at the bottom of this conversation) and if you do, please reply on that one, this one is getting cramped.
Anthony312 in reply to Anthony312Aug 4, 2008. 11:59 PM
(removed by author or community request)
4mem8 (author) in reply to CapnTacJul 18, 2008. 12:57 PM
CapnTac: It will be harder than he thinks, With all my electronics,motors,servos and batteries you could not fit a fly in there.
Anthony312 in reply to 4mem8Jul 21, 2008. 7:39 PM
I know exactly how hard this build is going to be. I am well aware of the space effiency of wall-e too. The reason you have no room is the size of your motors and servos and maybe even the electronics. They make smaller motors you know. and why do u need that huge gearbox attached to your motors when you can just connect the motor directly to the mattracks without the gears. and you can use a smaller recorder for wall-e's speach. When i examined wall-e the eyes only take about as much room as the bottom of the solar charge level screen up, and the tracks take as much room as the hollow trash compactor inside wall-e, which happens to start from the bottom of the solar charge level screen down. And his eyes are not as wide as the entire of wall-e itself, as a matter of fact it is 2 wall-e arm widths smaller. so as far as i can tell, wall-e turning in and out of a cube is plausable. There is even room for the solar pannels (they can replace the battery if you charge up long enough) and one or two small microchips fit (you can use 1 for speech and 1 for charge-up panal).
GWJax in reply to Anthony312Aug 19, 2008. 4:25 PM
WoW I just read all your comments, I am working side buy side with 4mem8 on this project as he has built him and I'm doing the programming for it. Just a little FYI for you, there is alot more to this than just adding a few micro chips. plus 4mem8 had used those gearbox motors for torque issues being that the Wall-E is not that light. Even if we use SMD's to make all our boards there still will not be enough room to box him up. CGA is a great thing to play with but in real life the physic just arn't there for that to happen. But I hope you do find a way to make it as I will be looking out for a wall-e that can move around it surondings and then box its self up. Good Luck Jax
Anthony312 in reply to GWJaxAug 21, 2008. 11:33 PM
I've read your comments too, I know that your helping 4mem8 program his wall-e. anyway about the torque, I'm planing to make a much smaller wall-e than 4mem8 and thus am going to use a smaller motor and less power and torque, so a HUGE gearbox isn't neccesary. I'm planing on first making a small toy-sized prototype wall-e (to see if he can go into cube form, which I know he will), then later, if I have a lot more money and parts, will make a full-size wall-e (by full size I mean about the same size as 4mem8's wall-e). The prototype wall-e is the one I'm making plans on right now.
4mem8 (author) in reply to GWJaxAug 19, 2008. 11:12 PM
Anthony312. You have to realize one thing that is stated in the opening section on Wall-E, This robot has a criteria, And that is he had to be made with minimum bought parts, That is anything I could find around my basement, the only things I had to buy were the Mattracks, Lm 298 motor controller, some fast recovery diode's the rest I had around my workshop. Yes I could have bought SM boards and made it smaller, You cannot emit the gearbox's it would not work, You have to have torque to move this sucker. One of the reason's it won first place here and first place on Trossen robotics probably was due to the fact that it was basicaly home made and NOT from of the shelf parts. GWJax Thank you for chiming in here to explain to Anthony 312 the process of Wall-E.
GWJax in reply to 4mem8Aug 19, 2008. 11:33 PM
no problem 4mem8 I hope he does make one that will box up, I guess if you enlarge it enough you might beable to do this but the tracks must also reform them selfs. A very hard project even for the best. Jax
Anthony312 in reply to GWJaxAug 21, 2008. 11:37 PM
I know about the reforming tracks problem too. My prototype wall-e that I'm working on right now is too small to reform its tracks so they're going to be cubed in the way they are instead of changing its shape. on the larger wall-e I hope to make the tracks able to reform when going into cube form.
Luna! in reply to Anthony312Feb 22, 2012. 7:29 PM
jezzz christ... you remind me of my ex..

just congrat the man!!!!
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