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When a Phillips is not a Phillips!

Step 4Lotus Head Drive

Lotus Head Drive
The Shuenn Chang Fa Enterprise Co of Taiwan makes this unique cross slot drive head type. No other information on these or even if there is a special driver for them. Let me know by email if you can verify the applications and whether a special driver is used or required.

Fellow Instructable contributor further explains ironsmiter says:

The Lotus Head Drive is basically a standard cross-slot screw, as it looks, but the slots are produced by a "much cheaper process". Basically, the head is split by a chisel type tool.

The theory is that, by not removing any material, the head retains the full material strength. This is a similar theory as to how a hole that was been punched and drifted, by a blacksmith, is stronger than one that has been drilled out. The head can also be formed by a machine that costs significantly less to buy and to operate than a recessed head.

The use for these screws is mainly for machine assembly. The constant pressure of the machine driver spindle prevents "skipping" of the bit (that would cause a stripped head, if using hand tools to drive the screw). There is a slightly modified Phillips bit that is used to drive them. It has a matching taper and flat bottom.

The example shown is a "quickthread" allowing it to be driven at twice the depth per turn, as compared to a normal screw. It is also a self-drilling model. Primarily designed for use in plastics. You will find similar threads holding almost any cheap plastic radio, light fixture, toy, together.

These are all "improvements" to speed up manufacture, and use of the screw. How successful it is at that, I do not know. Just hope you never have to remove one of these. Trying to get a standard Phillips bit, even if you modify it for the flat bottom profile, to grip on these screws is a Royal Pain (frowning) See end-load in appendix.
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2 comments
Dec 31, 2008. 8:24 PMLennyNero says:
This style of head is not designed for driving but to be encased in an injection molded plastic or die cast metal part. The odd head shape promotes good grip into the casting and prevents the screw portion from pulling away. I see these a lot on the stud portions of multi post terminal strips.
Jan 1, 2009. 11:07 AMLennyNero says:
Oh, apologies, yes, the lotus head is the type I was referring to in the above comment. I didn't realize that the comments go with the article, not the individual slides.
Jan 5, 2009. 9:00 PMWurdBendur says:
They do go with the individual step, but the first step shows all comments. For easier access, I guess, so anyone looking there won't know where it belongs.

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