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Picture of Whiskey Barrel Bar Stools
Sun and weather take a toll on outdoor furniture. I had four outdoor bar stools covered with plastic resin wicker that had cracked and split. I priced new outdoor bar stools, ($75 and up x 4.) I figured I could renovate my old stools for about the price a single new chair. The plastic wicker had to go, but the powder-coated steel frames still looked good. I repurposed an old whiskey/wine half-barrel to provide all the material for the seats, backs and bracing. If you are even a little bit handy, possess basic wood working skills, and have some ordinary tools, you can knock this out over a couple of weekends. I wound up with great looking and very serviceable barstools from a single half-barrel and a hand-full of screws.

Step 1: Remove Resin Plastic Wicker

Picture of Remove Resin Plastic Wicker
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You can see how the plastic had cracked and split. I cut away the plastic wicker from the barstool frames using a utility knife; taking care not to scratch the powder coating.
 
Brilliant. I have some similar chairs with some kind of non-plastic wicker on them that have been beaten by the sun.
This would be a brilliant option.
I'll keep my eyes open for some cheap wine barrels.
Thank you very much for the inspiration.
kminer49er (author)  Ricardo Furioso2 years ago
Thanks for the good words. Scout the big-box home improvement centers. This time of year you may find half-barrels that have fallen apart and they will sell for $10-15.
JohnMeng2 years ago
Fantastic. I am re-inspired to use the full length barrel stave I have stacked up in my junk room. Good looking chairs!
kminer49er (author) 2 years ago
Thanks. Try these three shortcuts to save some time. #1: Skip the bleaching process by sanding the staves down to the bare wood on both sides; #2: Take off the rust on the hoops with a 50/50 mix of linseed oil and mineral spirits and when dry, spray them with clear spar urethane; #3 Use a combination stain and spar urethane spray product which eliminates the two-step satin and finish process plus this cuts way down on the dry times.
Tazmjm692 years ago
They turned out really nice
kminer49er (author)  Tazmjm692 years ago
Appreciate the compliment. These will last a long time..
jarikcbol2 years ago
awesome!
kminer49er (author)  jarikcbol2 years ago
Thanks!
chusgs2 years ago
Great! I have some old wine barrels and the chairs... now I only need time to put them all together. :-)