Introduction: Widen Clear IPhone Case to Accept Accessory

In this instructable, you will learn how to change the opening in the bottom of an acrylic iPhone case to accept a charging accessory that is otherwise too wide for it.

This photo shows the case itself (the pink thing in the back is a stick-on LCD flashlight) and the charger. The charger is clearly too wide to fit through the bottom, making it impossible to charge the iPhone in the case.

Step 1: Tools, and Safety First

For this instructable, you only need a Dremel or rotary tool (I used my jeweler's rotary tool) and a compatible sanding accessory. I tried a few different accessories, but for the whole instructable, I only ended up using the one pictured below. It fit in the opening and did the sanding I needed.

Be sure to wear safety glasses and a mask any time you are sanding if you value your ability to see and breathe. Seriously. Plastic dust is pretty toxic.

Oh, and I had my iPhone playing music in the background while doing this - awesome!

Step 2: Sand to Fit

Slowly sand the opening to fit the accessory. I prefer a variable-speed rotary tool because it gives you more control. The foot pedal is ideal. Test the fit often. It took me about 15 minutes to get the right fit, and I had to test it with the charger attached a few times to get it perfect.

Step 3: Finishing Up

The sides you have sanded will be a bit rough. If you have a polishing accessory and want to polish it, go for it. None of my accessories worked for that. Probably a fine sanding piece would work well, but I didn't bother because the rough insides are totally unnoticeable when the iPhone is in the case. Be sure to get off any plastic bits/sharp edges with the sander.

Clean off all the plastic dust - a microfiber cloth works well for this. And make sure it continues to charge - my charger would gradually get pushed out until I made the fit just right.

Enjoy your in-case charging! No more having to take the case apart to charge on the go!

Comments

author
nmoraga (author)2012-12-25

mind if a ask a silly question? :D

just wanna know where can i get the charger that u showed in the picture? :D
or how can i make 1

author
Nuonaton (author)2011-05-08

The case is probably made of acrylic, Heating it without burning it will make the edges look factory.
Hold a flame to it too long though and it will bubble and burn.

author
Chicken2209 (author)2009-07-03

short and easy ; )

About This Instructable

2,807views

4favorites

Bio: Teacher, tutor, trainer, author, and creative person; if I can do it or make it myself, I will! Jewelry & websites at http://www.aspiring-arts.com ... More »
More by susanrm:Learn Beadweaving (Brickstitch) With a Beaded Earring TutorialMath: Doubles Plus Fun TimeMath and Logic Teaching
Add instructable to: