Materials you need (what I used):
- some pieces of harder wood (I found some already-cut rests at Baumaxx -for free, made out of some sort of very dense glued carton, almost like wood). For the 4 different jigs that I present here you will need 4 pieces of 15x15cm, or 2 pieces if you find thick enough material (>=1.8cm).
- 3mm thick iron pegs - furniture door stoppers (i found a 20pcs pack for ~3Euro/ ~4$) or anything similar (1-2cm long nails are also an option)
TIP1: don't use very thin wood since the pegs will come out on the other side and once on the table they will pop out.
TIP2: don't use soft wood (like conifers) as you won't be able to drill nice holes and the holes will bend due to the force applied to the pegs.
Tools you need:
- printer + paper
- pencil + copy paper (or some other way to transfer the pattern to the pieces of wood)
- Dremel + stander
- 3mm wood drill
Step 1: Transfer the Patterns on the Wood
I suggest you use the circle-shaped patterns for a start, since you can make some nicer designs (in my opinion).
Step 2: Drill the Holes
Measure the length of the pins you have found/bought and then set the drilling depth to that length+1mm.
Start drilling the holes. It will take you some 5-10 minutes. Then use a fine sandpaper to smooth the edges.
Step 3: Add the Pegs
I use 1mm thick / 18 gauge wire but you can also use thicker wire without spacing the holes differently.
Disadvantages vs a new one: you don't have too many peg diameter options. You can buy 3mm and 5mm for the 3mm holes, but hey! it's a start. You can also improvise or even buy a set of thicker pegs from the jig manufacturers.
I would be glad to receive suggestions about ways to use thicker pegs with the same holes, or even jewelry patterns. Thanks.
Enjoy making new jewelry, and don't forget to use some colored beads ;)