Step 3Building up the head
I used some fabric to create the dome-shaped upper part of the head.
I measured the circumference of the cardboard base, and cut out two roughly half-circles whose flat sides were each 3/4" longer than half the circumference of the base.
The two pieces of fabric were joined together with a seam along the curved section. I placed the fabric onto the base and glued the bottom half-inch of the open end of the fabric to the bottom of the base, just under the lip.
I then stuffed it full of polyester filling through the holes left in the inside of the top of the base to get a nice, fluffy, helmet-like shape.
If the shape you have at this point is not even remotely dome-like, you may need to go back and modify the shapes of fabric you used to begin with.
Once the dome-shape was done, I sewed pieces of felt together placing seams where they'd appear as cheek and lip creases. This was glued onto the base as before, and pulled, tucked and stitched back to stretch it tight.
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