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Wired Pop/Pull/Soda Tab ChainMaille

Wired Pop/Pull/Soda Tab ChainMaille
 So I've been looking at different methods of making Pop Tab Chain Maille on this site. The ones that use wire tend to be rather ugly, and the ones that don't tend to mangle and weaken the tabs. 

I've been making tab-maille for a few years now, and thought I'd share my wire weaving method to those who want another option. 


 
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Step 1Ingredients

Ingredients
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Things you will need:

1. An idea: What are you going to make? I'm making a vest.
2. A pattern: If you are making clothing, you will want a pattern to follow so that you get things the right shape. For my pattern I am using a vest that I like.
3. Tabs. A lot of tabs.

IMPORTANT NOTE: Do not drink all the pop you will need for this craft! Not only will it cost you a fortune, you'll get very ill, and probably die. >.< Enlist your friends, family, co workers, school, and others to give you their tabs. Be not afraid to jump into recycling bins for tabs. You can buy them in bulk on eBay, even. Some charities collect them. If you offer a dollar or so per pound, you can usually get them. (they sell them to recycling plants for ~$0.48).

To find out how many you will need, you can use this for reference: a 4x4 inch square for me is about 8x10 tabs, when 'closed' (squashed together) or 8x8 when 'open' (spread out). This means that for an area of 2x2 feet I will need ~960 tabs.  Always round up to the next hundred, to be safe. 

Figure out the area for your project, then figure out how many tabs you will need. Make sure you can get that many. (You don't need them all at once, remember! A few hundred to start with is good though.)

4. Wire. You will need a lot.  I use plastic coated 'telephone' wire, simply because I have a lot of it on hand. It is approximately gauge 22 (in American), and approximately .6mm across. It is plastic coated copper wire, and quite flexible. Any wire that you cannot snap by pulling will do.

5. Scissors. To cut the wire
6. Patience. This will take a fair amount.
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18 comments
Apr 17, 2012. 11:14 AMNelyan says:
Thank you for this tutorial! I made myself a nice potholder from "basic" silver tabs and golden Battery tabs. I used normal yarn instead of wire (mine was too heavy and made annoying knots) as it won't have to endure wear from movement. :)
Now I need to collect more tabs to make a chainmail-bikini :D!
Oct 3, 2010. 5:44 PMninja of suburbia says:
props for this, but if you have enough time to make soda tab maille, you should try real maille. its way more worth it.
Oct 4, 2010. 1:34 PMninja of suburbia says:
you don't need a lot of money, just time. you can make some decent maille out of baling wire or other wire you can find around your house or in scrapyards
Oct 4, 2010. 10:43 PMTapeSmith says:
so I see you completed a sheet, but how did the whole vest work out? i'm sure a sheet is easy enough, but i could forsee creating a wearable shape to be problematic.
Jan 8, 2011. 11:26 AMgolddigger1559 says:
check this out http://www.instructables.com/id/Pop-Tab-scale-the-real-thing/
Feb 27, 2010. 9:00 AMarmourkris says:
I make tab maille really similar to this, I use 5/16 butted maille rings to hold it all together instead of wire though. the end effect looks almost identical, but it's floppy like leather instead of holding it's shape
Aug 16, 2010. 7:56 AMmimisikokryptonite says:
Do you think you could post where to get that, because I'm looking to do something very similar to what you're describing, i just can't find enough rings!
Aug 16, 2010. 8:17 PMarmourkris says:
I made my rings. i just spent $5 on a roll of rebar tie wire and wrapped it around a bit of 5/16 bar stock to make my rings. you should be able to find both at any reasonable hardware store. otherwise for pre-made rings I'd recommend www.theringlord.com
Feb 27, 2010. 8:40 AMBoowiggins says:
This is the method I like best so far - glad I didn't go very far yet with other ones!  Very consistent pattern and aesthetic to boot!
Feb 26, 2010. 12:41 AMinsomniaSAH says:
Holy crap thanks for posting this.

I've been looking for a proper Tabistry tutorial for what seems FOREVER (had it sort of figured out but kept starting in the wrong direction apparently for the effect I was looking to achieve) and this is a life saver.
Feb 26, 2010. 6:18 PMservion says:
Nice way to do it ;-), its good to see something new!
I'll try this somewhen this summer

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