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Step 6Cutting the Thumb-Hole

Cutting the Thumb-Hole
I have a single-speed Dremel plugged into a vari-ac power supply. So it's actually a variable speed Dremel. Using a cutoff arbor and using the 1 inch heavy cutoff wheels, I cut along the thumb-hole lines I drew. It's not necessary to cut all the way to the corners on the shorter sides. I just went as close as I could, and the cutout was able to break loose just by pushing it around by hand. I would've used a utility knife to finish the cuts if I had to, but it wasn't needed this time

After a bit of filing to clean up the hole, I found that the thumb-fi didn't want to go all the way in. So, some more filing on each side to keep it centered to the starting dimesion. I was only off about a 1/16th
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4 comments
Mar 6, 2009. 6:14 AMMcGragger says:
is this the correct way to face the thumbfi ? Which side is the internal antenna on?
Jul 22, 2009. 12:44 PMBriguy9 says:
i would say so!
Mar 31, 2009. 7:47 AMJSUTHERLAND8 says:
It would be nice if the transceiver was at the lower side under the can so a boot could be made of silicone to keep water (rain) off the USB connector.

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Author:Shadetree Engineer