Step 2: Making the stove door

I got the straps of metal from un-used metal head board.
I cut the straps with a hack saw to fit the stove door size and since I don't have a bending machine I used the door as my template and my muscles to bend it over into it shape.

Next sanding all that rust off, I wonder  how long it was driffting in the sea and where it came from??
I found my welding magnets handy for holding the metal parts in place.
For welding I used my Grip Locking Pliers starting from the top welding from the door inside part.
Unfortunately I dont have a TIG Welder so I was using my primative but reliable ARC welder and My limited welding skills.
I started with a few tack welds and placed the door in its place to check the fitting.
Weld the top thenthe bottom and last the sides.
After all frame straps are tacked, welded, check the fitting again and if you are satisfied give it some more extra welding.

<p>the stove is beautiful.....but once again im sceptical about attempting to cut a gas cylinder...am i a sissy?....maybe so ...but id rather be a live sissy that a blown to bits idiot...</p>
would a old propane tank work?
<br> A propane tank would probably work. Propane tanks can be dangerous even if you think they are empty. If you don't know what you're doing, you can get the valve removed at a propane tank service center. You are responsible for not blowing yourself up.<br> <br> If you are going to cut or weld the tank make sure you have removed the valve, and removed any trace of propane and or oil that might be in the tank.<br> <br> REMEMBER: Better Safe than Dead!
yeah i planed on being safe the valve has been removed for years my dad was planning on useing it in a project and had the valve remove when he worked at a place that filed tanks and he never got around to it so it has sat beside our house for like 5 years without a valve and i still plan on filling it with water for the postive displacment just to be absuteletly positive
Here in the Philippines, welders usually have exhaust gases from a vehicle into the tank so that it will be filled with the gases from combustion and will have no oxygen. We do that when we have to do welding on gas tanks and we do not have equipment to get the tank cleaned up and have to do the job in a hurry. Just be sure to do it for at least 15 to 20 minutes minimum..
<p>I would not recommend using vehicle exhaust to displace the air or contaminants in the cylinder. Carbon Monoxide has a lower explosive limit of 12.5% and an upper limit of 74.5%. Add to this the presence of unburned fuel, other oxidizers, remaining vapors, etc. that are present in exhaust and you may end up with an explosive environment. CO could also affect you if you are building this inside a structure. It does seem like a good choice on the face of it, but it would only take a small influx of air to cause a problem. The suggestion of small amounts of dry ice, below, and most importantly, a truly adequate ventilation/evaporation period would be the safest route. </p>
Excellent ingenuity!
<p>I have a very small back yard and grow all my veg, fruit and flowers in boxes i make so i will be able to keep warm and have a waste from a waste that i can use to benefit my plants. Thank you for sharing. </p>
<p>Dose the bigger chimney make the stove get any hotter?</p>
<p>Fantastic!! I now have an excuse to buy a welder!!! Thanks for all the pics!</p><p>RW</p><p>Symsonia KY</p>
works great
Nice stove!! Great instructable thanks!! <br>P. S... I just ran to check if any of the multimeters I have take temperature!!! Not one I was bummed!!
<p>Woah, you Multimeter can check temperature? I've never seen that honestly. Very cool, just as cool, or should I say as &quot;hot&quot; as the stove! (Haha bad pun.) </p>
Looks great and I've seen a few by now shall we say. Had exactly the same issue as you on my first build, chimney to small - I never consider less than 4&quot; tube for a chimney and much prefer 5&quot;. I also love the way your hinge stands out from the body so the door opens out and away much more, might have to borrow that idea Tbh. I did a slightly different thing with my hotplate as can be seen at http://halftroll-metalmadness.blogspot.co.uk/. Keep up the great work. Halftroll :)
I'll stick with your original design, I need the cooking surface, and the smaller pipe was so much cuter.
I love your door, it's very close to the look I want for my stove, reminds me of small the cast iron stove in my grandmothers house.
Absolutely brilliant. I can't wait to get some welding equipment and do something like this! <br> <br>It's on the list now!
you have to keep te litlow cheminey beaucause smoke is like wood you keeping smoke and burn it
Damn. Seeing this I wish I wasn't a student anymore and had the room for such a wood stove. Definitely making one as soon as I have the space for using it.
Good job,this is now in my top 50 favorites on here,I think Ill try this one,I made a smoker from a clay pot that I saw on here last year and it turned out well,I hope this one does as well,thanks.
re; working on propane tank...saw very nice stove i n a dome house made from<br>around ball shaped tank. his secret for safety....DRY ICE broken into small enough pieces to fit into tank valve. he used about 2-3 pounds..the ice creates a<br>positive pressure in the tank forcing out the fumes and oxygen and displacing it<br>with low pressure co2. ihave not tried this yet as i havent found pretty tank yet.<br>very good instruct....thanks
you could have used the handle that you cut off of it in the first place
I was looking around for welding projects and this is one of the neatest ive seen! I have a few questions about some of the materials you used: First, can you tell me what capacity the gas cylinder you used was (lbs.). Second, what kind of barbecue did you get the base from? Any information you give me would be greatly appreciated.
CAN WE SAY STUPID?? I think we can....<br>not you, but the guy using a power saw to cut that tank without protective gear.<br>that was an accident looking for a place to happen.<br><br>Getting back to the instructable.<br>I like how you stress safety, &amp; how you went above &amp; beyond what most people would do to make sure you work safe. Nice. Very nice. 8=D
Very nice, but it seems me known. Is this an old instructable, renewed?
I only wanted to add one more step as for the chimeny part in addition. Not realy renewed ible ;-)
I was thinking &quot;exhaust pipe from 1/2 ton truck&quot; for the flue...
just wondering if you get enough air flow with the small inlet holes?<br>by the way nice build...
Thank you, I don't realy have a use for the inlet holes because I leave the stove door semi-open. In retrospect I would do the inlet holes bigger or perhaps just one large hole.
Excellent instructable. Very well thought out. Great details. It was a very enjoyable read. Thank you for taking the time to record and post your information.
Thank you for your comment, I am happy you liked it ;-)
Nice, did you have ti tickle a bit off your welds to get it to shut tight?
Thanks, Very light grinding over the welds, the angle grinder cutting leavs a few MM gap (blade thickness) so the welds fits nicley .
Since you still have some square tubing, add two more flue pipes on each side of the current one. The three would look pretty cool, provide enough draft,and look something like a smokeing pipe organ!
I was thinking the exact same thing too, adding a few more square tubing in some interesting formation, the only thing Is I am not sure It will be big enough to suck all the smoke out. I am still searching for some decent size scrap metal for flue pipe, just something that will be in wider diameter. Smoking pipe organ, I like that is a cool idea :-)
ease dropping.
When I clean my <a href="http://www.ugglinks.com/" rel="nofollow"><b>UGG Boots</b></a>, I always be so careful and gentle. I perfer use my hands to other instruments. I suggest to use Diaopai soap than other detergents because I think Diaopai soap can wash my <a href="http://www.ugglinks.com/ugg-30th-anniversary-c-65.html" rel="nofollow"><b>UGG Classic Boots</b></a> so clean and white. First, you should make Diaopai soap full foaming and then use your hands to make your boots be full of bubble. All these are done and then you can use your hands to constant rubbing on the surface, which is in order to make your boots new. From <a href="http://www.ugglinks.com/" rel="nofollow"><b>UGG Boots Outlet</b></a>.
That is really nice. Thank you. Tip for all members here for welding cast iron. Preheat the whole cast iron piece in a oven to 400-500 F or higher ; also heat up sand with it. This will prevent the cast iron from stressing to much because of heat difference. Also it will take the weld much better. Do not use a torch to preheat the piece, this would cause hot and cold spots and will stress the cast iron. If welding, do not put the cast iron piece on a cold surface if possible. Weld the hot cast iron piece as needed, then take the hot cast iron piece and cover it completely with the hot sand. Let all of it sit until completely cooled down, this will prevent hair cracks that could turn unto bigger cracks. It has to cool down slow. Do not speed up the cooling, that's why the cast iron peace is covered up with hot sand. Hope this helps.
Thank you very much for this info, I always wanted to know a bit more about cast iron welding when I did a few jobs working with cast iron. I noticed that cast iron reacts different where it was welded over the long term. The tips you gave are very good thank you again :-)
Your welcome. First when I came across this, was years ago when I went for a automotive school at a community college. We had a engine block and it had a big deep and long crack. We took it next door to get it welded. Welding cast iron? I replied... So ....I was glad to see how it was done. That welding instructor was 65 years old at that time and done welding all his life. I am a maintenance man now and when we weld a piece of cast Iron we set the piece to be welded on top of our big boiler ( very...very...very..hot..) for about 1 -2 hours to heat it up. Those welds usual last years in the factory settings. In your project it would not take long to heat it up in the oven and I would use the highest temperature setting. Note: I am a fan on wood-stoves. Most folks think that the metal on a wood-stove has to be thick. I have seen home made and factory made wood stoves in action with very thick metal and the heat output is very little because of the thick metal. The wood stoves with thin metal have a much higher heat output and therefore use less wood to get the same result.
hey Thanks for good idea. After i looked this i started to call around of finland to find cotainers and only few calls later i did get realy good deal 5 cylinders for 25&euro;. We have recycling policy in here so can't find cylinders on sea or woods (it is actually good thing) bu now i can try to make few of my own so thans again and be warm on your garden :)
That sounds great I love bargains too, if you do make them please post a few images. Thanks :-)
Now THIS is a project that makes PERFECT sense!! If need be one could even use this when you go camping. A coil around the exhaust, coupled to some water reservoir - hot (or maybe at least WARM) water on the go? Thanks - well thought out and even better done!
Thank you for your positive comment :-)
Just curious, I understand the use of water, but why the &quot;several days&quot; and the &quot;Changing water every few days&quot;? I would think 1x is sufficient, but you might have a reason. Just askin'
I suggest using a, for lack of a better word, &quot;coil&quot; type handle. It diffuses the heat very efficiently and could be easy to to make from an old spring. An example is a slag shipping hammer like the one from here: <a href="http://www.clovisusd.k12.ca.us/agcenter/Folders/Ag%20Ed/Faculty/Actis/Class%20Lessons/Tool%20ID/Tool%20ID%20Book/Individual%20Tool%20Pictures/welding/ChippingHammer.jpg" rel="nofollow">http://www.clovisusd.k12.ca.us/agcenter/Folders/Ag%20Ed/Faculty/Actis/Class%20Lessons/Tool%20ID/Tool%20ID%20Book/Individual%20Tool%20Pictures/welding/ChippingHammer.jpg</a>
That's a great idea for a handle, I learned here something new regarding the coil diffusing the heat. Thank you :-)
Be careful if welding steel to cast iron. It makes for a poor&nbsp; joint. However, if the joint won't be under excessive mechanical stress, it should be fine.<br> <br> Anyway, I really like your instructable. Well thought out, very well explained etc. I love the concept of taking something old and discarded and making it into something new and useful. I also love it when the new and useful object is aesthetically pleasing too.&nbsp;<br> <br> Keep it up!<br>
Thank you for your positve comment, I agree with you a few month ago I welded my drill press vice bolt connection ( made of cast iron) and it did last a few months but then is saw small crack because it was under stress from the drill pressing against it. This time I changed the connection and gave it one STRONG weld and that did the job, that was the first reason why I didn't weld the cast iron BBQ base part to the gas cylinder. Second reason, I preferred to use a long screw and connectors just in case I will want to take it apart or make and modifications to the stove. Thank you again :-)
I must say this is the coolest gas bottle stove i've seen. I made one myself but it isn't half as pretty. Really nice work, and i love the idea of using magnets to hold parts in place when welding, i never thought of that, will give it a go next time a get the stick welder out.

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Bio: I have too many hobbies and never enough time <(°¿°)> My Metal Casting blog: www.flamingfurnace.com My Paracod projects blog: www.paracord-projects.blogspot.com-
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