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Wooden Gear Clock

Wooden Gear Clock
I've added video of the clock. I will be working on carving out windows in the face of the clock. I will upload pictures and/or a video of that when I am done.



I've been into woodworking for a few years now. I love the idea of being able to make things that I can use. A few years ago I came across a clock that was made out of wood. The face, arms, frame, and gears were all wood. It really impressed me, and I kept it in mind for a future project.

I've decided to take on the wooden clock in this Instructable, and hopefully share what I have learned to help others with similar interests.

One of my goals with this was to use common tools that are more widely available to most people. I didn't use any expensive hard to find wood working machines, or costly software packages when designing this. The software used is either open source, or free, and the machines used are some of the common ones that most woodworkers would have.
 
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Step 1What You Will Need

Here is a list of things you will need

For Designing:
OpenOffice Calc - For calculating the Gear ratios
free2Design - For designing the gears
Gimp- Modifying and editing images
Blender - For rough modeling gears to make sure there aren't any interferences between gears and axles.

*note - You probably can use Blender to do all the designing, but my Blender skills aren't up to speed. It was easier to draw them dimensionally accurate in a 2D package and import that into blender.

For Woodworking:
Scroll Saw
Drill Press
Miter Saw (Table or Band saw will also work)
Hand Saw
Clamps
Spray Adhesive (3M Super77)
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138 comments
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Apr 29, 2012. 1:53 PMjakobus9 says:
""One of my goals with this was to use common tools that are more widely available to most people. I didn't use any expensive hard to find wood working machines, or costly software packages when designing this.""

there should be more people with this opinion here!
this is very nice! well done.
Nov 4, 2011. 5:47 PMlmvlobos says:
rennysoncemann,
Please reread the teachings of Galileo Galilei. It's Physics 101.

Since Galileo discovered the isochronic property of the pendulum, they have been the world's most accurate timekeeping technology until the 1930s. This could NOT be so if the angle of the swing would vary the frequency.

Wider swings do NOT take longer, unless you are comparing a swing of 1 degree v. 179 degrees. Then, the variation in period or frequency is really influenced more by friction in the bearing and air friction.
Clocks, use relatively low angle pendulum swings, so these factors are kept at a minimum as there is less movement. The only reason a clock's pendulum may have a higher mass, is to take advantage of Newton's First Law of Motion to overcome as much of the friction to keep it moving as long as posible. The addition, or subtraction of mass will NOT change the frequency of the pendulum.

The period of swing of a simple gravity pendulum depends on its length, the local strength of gravity, and to a small extent on the maximum angle that the pendulum swings away from vertical, called the amplitude.

It is independent of the mass of the bob.

If the amplitude is limited to small swings, the period T of a simple pendulum, the time taken for a complete cycle, is a function of the length of the pendulum and gravity.

For small swings, the period of swing is approximately the same for different size swings: that is, the period is independent of amplitude.

This property, called isochronism, is the reason pendulums are so useful for timekeeping.
Successive swings of the pendulum, even if changing in amplitude, take the same amount of time.
Apr 9, 2012. 10:45 PMrennysoncemann says:
Sorry, but a wider swing takes longer, and it's not because of friction. Christiaan Huygens, who invented the first pendulum clock, realized this fact. His primitive escapement necessitated a very wide swing, so he added so-called "cheeks" to his pendulum suspension, to alter the path the bob takes from a circle to a "cycloid", which is the curve needed to have true isochronism. Read more here:

http://en.wikipedia.org/wiki/Christiaan_Huygens

For small swings, the effect is quite small and could be ignored in a weight driven clock, whose pendulum swings are reasonably constant and therefore unvarying. For spring driven clocks, where the swing gets smaller and smaller as the spring unwinds, the effect was bad enough that a fusee was added to the finest movements to keep the driving force, and therefore pendulum swing, as constant as possible. Cheaper spring driven clocks weren't very accurate anyway, and the recoil escapement used in those movements tended to drive the pendulum faster when wound tight, which partially compensated for the wider (slower) swings of the pendulum. Not that it really mattered in that era, as people set their clocks daily anyway, to a sundial or the town clock bell.....

Cheers,

Chris
Mar 6, 2012. 5:18 PMBrysonHicks says:
Are there any cad files for this? I have access to a laser cutter at my school it uses cad. When ever I try to open any files on this instuctables it gives me .tmp files.
Dec 21, 2011. 1:08 PMaggrav8d says:
Please: could you add your designs as DXF files so that everyone can open them in pretty much any program? My father and I are trying to make this clock for xmas and we can't work with E2 files. Thank you!
Sep 10, 2011. 9:23 PMuthmod says:
the link to the file is broken. It links to a .tmp file instead.

Nice instructable.
Sep 3, 2011. 7:25 PMlmvlobos says:
rennysoncemann, You are incorrect about the properties of a pendulum. The "width of arc of the pendulum swing" does not affect the period...

"The frequency of the pendulum is dependent on the length of the string or wire. The shorter the wire, the greater the frequency or how fast it goes back and forth.

The frequency is independent of the amplitude of the swing, provided the initial angle is not large. At larger angles, there is a slight change in the frequency.

Also, the frequency is independent of the mass of the bob. In other words a pendulum with a heavy bob will move at the same rate as one with a lighter weight bob. But this only makes sense, since the acceleration of gravity on a falling object is independent of the mass of the object."

See:
http://www.school-for-champions.com/science/pendulum.htm
Jul 13, 2011. 10:10 AMkeltnesd says:
Really cool ratchet system for your weight axel, I may do something similar. Why do you have the second lever though? I can't seem to work out what it does.
Sep 1, 2011. 1:00 PMqwerty2008 says:
On the ratchet the second lever appears to be a type of spring to keep the other lever engaged into the ratchet system.
Aug 25, 2011. 11:16 AMdpasqual says:
Hello ! OK I know that I'm a newbee. And I know that I speak French and I'm not fluent in English but !!!
I just become a member. And it's very cheap but :
I cannot open any of your files.
Your ods file is not recognised by my Open Office Calc and free2design is not found by my explorer.
Then could you please say me what I'm doing wrong ?

Thank you for your quick answer.
Best to all.
Jun 28, 2011. 10:47 PMtilmen says:
nice work.I'm trying to make small gears.I think I can put some designs nto my website http://tilmen.s5.com/anasayfa.html soon.
Apr 1, 2011. 6:47 AMecameron says:
Here's one tip on cutting gears with a scroll saw. Since clocks only run in one direction, there's no need to cut the 'back side' tooth profile. That speeds up the process.

Ed
Feb 26, 2009. 1:16 AMUpgradeTech says:
Unfortunately, the freeware version of free2design is unavailable. Are there any other substitutes?
Jan 29, 2011. 1:16 PMdurgledoggy says:
Be a student and get a student licence for AutoCAD.
Or join their beta program and get their beta software.
Nov 2, 2010. 3:47 AMEd2 says:
The best free computer drafting program out there is at www.allycad.com!
May 1, 2009. 6:53 PMJThomasAlbert says:
A9CAD is fairly easy to use and totally free.

http://www.a9tech.com/a9cad/

Unfortunately, it does lack certain advanced features that would make your design work a lot faster.

For example, in the case of designing these gears, it would be handy to have a "Polar Array" feature. That's where you select an object or group of objects, Pick a center point, tell the program how many duplicates you want and how many degrees you want it to cover. The program would then automatically rotate and place the objects for you. So, you could draw one tooth of the gear, tell the program how many teeth you need and where the center of the circle is and it would draw the whole gear for you.

Alas, with A9CAD, you would have to draw each tooth individually. :(

Still, it is free and it is effective. I was trained on AutoCAD at work, but couldn't afford a license for home. A9CAD is a good free substitute.
Nov 2, 2010. 3:55 AMEd2 says:
the free version of allycad will allow you to copy a gear tooth x number of times in a polar fashion around the center! Or if you don't mind metric and using module instead of diametric pitch then use the included tool for drawing involute gears. It's a great program, I've used it for going on 7 years now, and built over 13 clocks using it. One tip. Wood clocks need more clearance and backlash than metal. Part of the fix is to set the centers 0.04" further apart, which with involute gears will not affect their speed.
Dec 30, 2009. 3:38 PMhondaman900 says:
Can it open the "e2" files in the instructable?
Jan 13, 2011. 2:43 PMkd4uwk says:
Thanks This was a big help

In Step 4, there is a spreadsheet with each gear,
the number of teeth, and the ratio that the gear train creates.
But for a quick reference,
here are the Gears and their teeth:
Each line represents an axle
Pinion 1 - 12 teeth Wheel 1 - 36 teeth ,
Pinion 2 - 10 teeth Wheel 2 - 40 teeth,
Pinion 3 - 8 teeth Wheel 3 - 40 teeth,
Pinion 4 - 12 teeth Wheel 4 - 40 teeth,
Pinion 5 10 teeth Wheel 5 - 36 teeth.
The escapement gear has 30 teeth and is not in the list above since it does not factor into the calculation of the gear ratios.
Jan 13, 2011. 2:40 PMkd4uwk says:
Thanks for the work here
I like this & trying to make one
wish i could open the files
or that jpg files cound be downloaded
Nov 2, 2010. 5:06 AMEd2 says:
Go to abbeyclocks.com or maybe its abbyclock.com. It's a great page by a guy named Mark Headrick. Escapement animations will help ya alot. Plus he has a downloadable (FREE) paper on designing escapements!! It is super!!
Dec 17, 2010. 10:22 AMDerrickAD says:
I've tried to send you a Private Message but it doesn't seem to work. Can you send me one so i can respond?
Dec 13, 2010. 3:14 PMreichert99 says:
am I missing something. When I try to download I get a tmp file. do I need to be a pro member to download?
Nov 2, 2010. 5:00 AMEd2 says:
Email me for a pdf I made showing a way easier method than Nick's. No offense intended to nick1
Nov 2, 2010. 4:04 AMEd2 says:
Ya know. The hardest part I ran into 6 years back when I started designing wooden clocks was how to draw a gear tooth. I came up with a easy way to do it and also designed a spread-sheet in open-office to calculate all the necessary info to do it. After clock #2 I gave up on cycloid gears and went to involute gears. I also found that lantern pinions work far and away better than cut pinions plus are easier to make! After building 13 clocks (everytime I put one on the wall someone wanted to buy the thing) and no problems thus far I think I have most of it down pretty good. It is way too addictive!LOL
Sep 30, 2010. 9:18 AMjackdi says:
Wow!
I am extremely amazed!
I hope i would have time to try this out.

Thanks Marvay. Great work!

- Jack -
Sep 11, 2010. 4:30 AMafenerty says:
Im releasing very shortly new software which can help in things such as clocks or geared mechanisms. You can see the tutorials and such now at www.gearotic.com , its inexpensive and should aid in making all things geared much more easy to make and envision.

Thx
Art
Jan 15, 2008. 8:53 PMstefke says:
Cool! Now I know how to build someting like this
Jan 17, 2008. 1:22 PMJohnsons on fire says:
I like this one better. (Sry marvey). Can you do an instructable for it?
May 5, 2010. 12:30 PModisej says:

Jan 17, 2008. 3:20 PMstefke says:
This clock is "Simplicity" and you can bay pans for this clock here. But I want to build my own clock and here is two more pictures of that clock.
Apr 9, 2009. 4:40 PMnandog says:
wonderfullll it would be great to have this instruct. ps: nice instruc buddy! will work it on some friends cnc
Jan 17, 2008. 6:56 PMJohnsons on fire says:
sweet......
Jan 18, 2008. 2:41 PMstefke says:
You are right about that instructable will be stupid Step one: Buy Plans Step two: Paste plans on wood and cut. Step Three: Assemble cut parts. This is grate instructable I learn some rely good things about gear clocks and I am planing to build one when some day search on Google "Wooden gear clock" or something like that you will find great clocks, pictures and videos
Apr 11, 2009. 8:52 PMoctochan says:
This is a really helpful and interesting instructable on how clocks work! now I merely need to figure out how to apply all this information so I can make a 13 hour clock (that runs 26 hours in a normal 24 hour period).
May 1, 2010. 5:50 PMGreyGhost2 says:
 Ummmmm... Why do you want a 13 hour clock?
May 1, 2010. 6:35 PMoctochan says:
Mainly because it's a neat concept. It gives you the impression that you're getting more hours in a day, even if they're shorter. Also because they had several in the Labyrinth, and I always wanted one :D
May 5, 2010. 2:39 AMGreyGhost2 says:
What a cool idea.  I am about to embark on my first wooden geared clock. 
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Author:marvay
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