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Wooden Gear Clock

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Step 5: Designing The Gears

When designing gears, there are many parameters that can affect the size. I took some of the standard values for the variables when making the calculations. I used a pressure angle of 20 degrees, and a Diametral Pitch of 8. These combined with the number of teeth of each gear, I was able to calculate the Pitch Diameter, Root Diameter, Outside Diameter, and Base Circle Diameter.

Now that I have the Diameters of the gears, I can start drawing them. I found instructions on drawing gears with CAD and followed them to draw these gears. It was written by Nick Carter. A link to his page is in the last step in the References Section.

The free2Design file has the Gears and Pinions with a layer that shows the lines drawn to create the teeth. While researching clocks, I came across Gary's Clocks. He mentioned that there is a big difference in what you can draw with CAD and what you can actually cut using a scroll saw. I learned this the hard way. Cutting the gullet between the teeth is a bit tedious. To try to speed things up I decided to add circles between each teeth to be drilled out with the drill press. That saved time trying to round out the valley between the teeth, but I think it caused some problems with the teeth meshing with each other.

Along with the gears are the Escapement and the Ratchet Mechanism. As stated earlier the Escapement is a mechanism that allows the energy to escape slowly. This is done using a gear, lever and pendulum. What hasn't been talked about yet is the Ratchet. We said that a weight is wrapped around an axle with string, and it slowly lets out to drive the clock. We need a way to re-set this, or wind the clock. The Ratchet will allow us to do that. It fits loosely over the axle of one of the gears, and pushes against the gear with a pin and lever. When the clock needs to be wound, the Ratchet can be turned counter-clockwise without moving the gear. Then when the weight pulls it clockwise again, it catches on to the pin fixed to the gear, and continues to power the clock.
 
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keltnesd3 years ago
Really cool ratchet system for your weight axel, I may do something similar. Why do you have the second lever though? I can't seem to work out what it does.
UpgradeTech5 years ago
Unfortunately, the freeware version of free2design is unavailable. Are there any other substitutes?
Be a student and get a student licence for AutoCAD.
Or join their beta program and get their beta software.
A9CAD is fairly easy to use and totally free.

http://www.a9tech.com/a9cad/

Unfortunately, it does lack certain advanced features that would make your design work a lot faster.

For example, in the case of designing these gears, it would be handy to have a "Polar Array" feature. That's where you select an object or group of objects, Pick a center point, tell the program how many duplicates you want and how many degrees you want it to cover. The program would then automatically rotate and place the objects for you. So, you could draw one tooth of the gear, tell the program how many teeth you need and where the center of the circle is and it would draw the whole gear for you.

Alas, with A9CAD, you would have to draw each tooth individually. :(

Still, it is free and it is effective. I was trained on AutoCAD at work, but couldn't afford a license for home. A9CAD is a good free substitute.
the free version of allycad will allow you to copy a gear tooth x number of times in a polar fashion around the center! Or if you don't mind metric and using module instead of diametric pitch then use the included tool for drawing involute gears. It's a great program, I've used it for going on 7 years now, and built over 13 clocks using it. One tip. Wood clocks need more clearance and backlash than metal. Part of the fix is to set the centers 0.04" further apart, which with involute gears will not affect their speed.
Ed2 UpgradeTech3 years ago
The best free computer drafting program out there is at www.allycad.com!
reichert993 years ago
am I missing something. When I try to download I get a tmp file. do I need to be a pro member to download?