The design and building process is fairly straight-forward, and could be used to make any size of wooden suitcase or trunk. My finished case is rock-solid, yet still lightweight. I like the idea of custom-made wooden cases to store my things, and I think I'll be making a couple more of these in different sizes.
One of the best parts about this project is that I was able to make it almost entirely by re-using scrap materials.
I used 1/4" plywood for the outer skin of the case, and strips of 3/4" plywood for the inner supporting framework. The 1/4" plywood was flooring underlayment scraps that I got out of a dumpster of a flooring business. The hinges and catches came from an old dining table that I refinished a while ago that had a broken butterfly-style leaf. The foam that holds the radio was packing material used to protect a large gymnasium scoreboard that was shipped to my work. Most of this stuff could have been purchased . . . but I enjoy finding, holding onto, and eventually re-suing materials like this. It adds another level of character to the finished product.
Aside from the 3/4" plywood that was left over from another project, the only things I had to purchase were the suitcase handle and the plastic feet (along with basic materials like glue, nails, paint, etc.).
This was a fun project and I am very pleased with the results. Take a look, and let me know what you think. Thanks!