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Signing UpStep 1: Iron + adhesive veneer
Cut the shape you want in the adhesive veneer sheet.
Put the USB drive in between the two sheets. Sticky sides facing the pc-board.
Iron the edges until the merge.
Repeat for the cap.
Sand down the excess glue and wood for a sharp edge.
You are done!






































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My initial thought was to use a method like yours. However, that requires more attention to detail, time, and tools than the published method.