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Step 2Build Tool!
Okay, here we are building the die-cutter to make the cut outs!
Steps:
1. Route out groove for chair profile! We went in about .5 in. (The plywood is 1in thick) You will need to do this on two boards, one will have the blade (male), and one will have the matching notch (female).
2. Bandsaw blade! Note when picking bandsaw blade, you want the thinnest one you can get! Get the 1in tall blades. Carefully open package! The bandsaw blades to spring open from the packaging!
3. Cut Bandsaw blade! Bandsaw blades come in closed loops. You will need to cut it open. We used a grinder to cut it open. BE VERY CAREFUL.
4. Install Blade! Wear gloves! You can place the blade into the groove (you will need help!). We wedged ours in with small slices of wood and lots, and lots, and lots of hot glue. I know it sounds dumb, because it is. But it worked!
And LETS GET CUTTING!
Steps:
1. Route out groove for chair profile! We went in about .5 in. (The plywood is 1in thick) You will need to do this on two boards, one will have the blade (male), and one will have the matching notch (female).
2. Bandsaw blade! Note when picking bandsaw blade, you want the thinnest one you can get! Get the 1in tall blades. Carefully open package! The bandsaw blades to spring open from the packaging!
3. Cut Bandsaw blade! Bandsaw blades come in closed loops. You will need to cut it open. We used a grinder to cut it open. BE VERY CAREFUL.
4. Install Blade! Wear gloves! You can place the blade into the groove (you will need help!). We wedged ours in with small slices of wood and lots, and lots, and lots of hot glue. I know it sounds dumb, because it is. But it worked!
And LETS GET CUTTING!
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