Wraparound Desk Made From One Sheet of Plywood, 2 Filing Cabinets by themostbob
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Five years ago I wanted a desk. When I was a kid my mother made a desk out of an interior door and two filing cabinets. I already had one filing cabinet about 29 inches tall, so I bought another the same height and tried the desk out.

It blew.

It was ugly, tended to slide by itself, I hit my hip on the corners occasionally, and I heard disconcerting cracks and creaks when I put my 20" CRT in the middle where I wanted it. So I thought again.

My specifications were, in order of importance:
1) Elegant - I liked desks that wrapped around you
2) Easy to Make - Minimize tools and time
3) Cheap - Ideally made out of one piece of plywood.
4) Movable - I 've moved too many times to set myself up with a cumbersome desk.

I like corner desks as a rule, so I drew up a design with 6' legs from a corner, with a couple of curves. 6' on a side was a good size not just aesthetically, but because with judicious cutting I could cut all the structural pieces out of one piece of good, double-sided plywood. In my book, elegance of design is something you enjoy long after you've forgotten the monetary cost.

This project took an morning for the woodwork, plus the rest of the weekend for staining and poly coats.

Caveat maker: I have no in-progress photos of this project as I made it 5 years ago. I've done my best to provide as clear instructions and drawings as I can. If you are unclear about any step, leave me a comment and I'll try to explain better.

(Please rate this project by hitting the (+) or (-) buttons near the upper right of the page)

 
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Step 1: Gather Materials and Tools

Materials:

Two (2) short filing cabinets of equal height

One (1) 4'x8' piece of 3/4" double-faced plywood. Just make sure both sides are pleasing to the eye, since you will have to flip one half over to marry it with the other.

One or two (1-2) table/trunk/whateveryoucallem-latches. You know the kind---two pieces, one with a loop and a level thing to grab onto the other side. (see picture below)

Four pieces of 1/2" radius quarter round trim, 18" long.

Metal strapping or corner brace for extra support in the center. I used a corner brace because I had one handy, but a straight bracket would make more sense.

Paint or stain plus polyurethane for finishing

Optional:
~12 feet of real wood edging with heat-sensitive glue on back.

Tools:
Jigsaw
Screwdriver
Optional: circular saw and long straightedge
Optional: Clothes Iron or possibly curling iron
Sandpaper of varied grits
Paint brush/drop cloth
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primedlt says: Jun 7, 2012. 10:17 PM
Thanks for this instructable. I have been wanting to make a desk top with this shape, but was worried about getting the curves right.
The ironman says: Nov 29, 2011. 11:07 AM
you could add chaulk paint to make to ultifunctial
tinker234 says: Jun 24, 2011. 3:49 PM
hey metal table top
mroca1 says: Jun 9, 2011. 1:52 PM
good work :D
tinker234 says: Jun 3, 2011. 12:33 PM
love the idea i might just use stronger legs in fear of my legs but for you it is perfect
BlackHatCracker says: Mar 28, 2009. 12:13 PM
I like it! Just in need of a switchable power strip, and a few holes with gromlets to run the wires through... and a cable organizer to keep all the cables together... Love it!!
whisperonthewind says: Sep 4, 2010. 7:02 PM
Cable organizer? Three words... velcro strip ties.
BlackHatCracker says: Sep 5, 2010. 2:37 PM
lol.. ok that works too...
whisperonthewind says: Sep 4, 2010. 7:00 PM
Word of caution: Depending on your own height, the two filing cabinets could be just a little too high. I am currently using a slab of countertop and two filing cabinets as a computer desk, and I really like the countertop - no more mouse pad! But when my computer chair is high enough for the desktop, my toes are stretching to reach the floor. When my feet are on the floor, I find myself typing with my shoulders hunched up because of the height of the desktop. You may not have a problem - my height is 5' 3" - but you might want to measure the height of your current desk, then calculate the total height your new creation will be. You'd never know how important an inch or two will be until you're stretching your toes or hunching your shoulders. I'm currently designing a pvc pipe shelving base for under my countertop, with the filing cabinets being relegated to the sides of the desk again. In the meantime, I'm just stretching and hunching, depending on my mood.
natharious says: Jun 19, 2009. 12:01 PM
Any idea where I could get cheap filing cabinets or an alternative? I'd love to create a similar desk.
jag217 says: Aug 15, 2010. 8:46 AM
Milk Crates
themostbob (author) says: Jun 20, 2009. 6:42 AM
Thrift stores usually have a couple. The two drawer kind are usually just the right height. Maybe if there are business liquidators in your area, they would have some cheaper ones.
BlackHatCracker says: Mar 28, 2009. 12:18 PM
I have a question.. How much space is a metric buttload?? lol...
jolebitte says: Jan 31, 2008. 3:34 AM
Finally, I'm done with my desk!
The hardest parts were to get the halves to match (thick sheet, a bit shallow circle-saw) and the painting.
http://www.instructables.com/id/Swedish-Wraparound-Desk-Made-From-One-Sheet-of-Pl/
f��rdigt (Large).jpg
myohmy says: Mar 8, 2009. 5:27 AM
Your colours look very sophisticated. Love the grey and white. Well done!
myohmy says: Mar 8, 2009. 5:25 AM
This is brilliant!! I'm thinking more filing cabinets could be added and the desk top extended if a person needed more cabinets too. Well done!! I've been thinking of converting s closet into s tiny work station. This would be perfect!! :0) !
ReCreate says: Jan 8, 2009. 12:56 PM
since computers are metal on the outside they can survive some fires probably some of the outer plastics may be ruined
Maffu says: Jan 31, 2008. 8:05 AM
That's a simple but brilliant idea.
At around the time you were building this I paid around £200 (in a sale, no less) for a flatpack . corner unit
Ok, so mine has a slidey keyboard shelf and a monitor riser on it, but I prefer yours and I'm thinking that I may have to do one just for the sheer joy of having made it.
Genius.
Maffu says: Apr 19, 2008. 6:48 AM
Opps - fixed the link now.
Mak5 says: Jan 31, 2008. 7:09 AM
Props... I like the idea of nomadic furniture, I'm about to move AGAIN. I'm thinking desk, bed and shelves using this method. Again, props.
jend5570 says: Oct 18, 2007. 4:03 PM
I love it!! but umm......where do you keep ur clothes?
clark says: Jan 31, 2008. 5:05 AM
haha...what?
ramroids55 says: Nov 26, 2007. 2:53 AM
Most People Dont Keep Clothes In A File Cabinet
mcflyalright says: May 24, 2009. 3:56 PM
my clothes are actually in a file cabinet.
Knuxz says: Nov 7, 2010. 1:06 PM
Lol. Could probably get rid of what doesn't fit me and do the same!
chalky says: Oct 7, 2007. 3:09 PM
nice shape i like it brilliant.
Jouda Mann says: Sep 17, 2007. 8:24 PM
Truly an elegant and easy alternative to the "disposable" furniture found at mega stores. Bravo!
copycatfilms says: Jul 31, 2007. 11:35 AM
this is a perfect way to make a corner desk! love it!! I just wish I had a truck to carry big pieces home now! :) Thanks!
themostbob (author) says: Aug 5, 2007. 10:42 AM
Always befriend people with trucks. :) I want to get rid of mine, but I just can't---too much stuff to haul around!
n0klu says: Jul 14, 2007. 6:57 PM
Here is a top from 1 cut 4'x8' sheet 3/4" ply sitting atop 2 Wal-Mart wooden file cabs and a spare sheet of Ply for the power distribution / third leg.... (has my 20" monitor on top and slide out keyboard shelf under the mid section)
Desk1.jpg
n0klu says: Jul 27, 2007. 5:01 PM
Here is the measurements and 1 sheet layout....
Corner_Desktop_9.jpg
n0klu says: Jul 14, 2007. 7:15 PM
Some more views of it...
Desk2.jpgDesk3.jpgDesk4.jpg
dejure says: Aug 22, 2010. 9:33 AM
For any of these designs, you can add a 3/4" x 1-1/2" board around the back side. This has the effect of adding 1-1/2" of thickness, for support. They do this on high end shelving to stop them from bowing under weight. If you have to join two pieces and want their surfaces to remain flush with each, you can cut a 1/8" kerf down the center of the joining edges, then install a spline, which is just a piece of wood which just fits into the kerf and sticks out enough to go into the opposite kerf. You can cut the kerf with a router and bit, a biscuit machine, or a circular saw (after you clamp a couple pieces of wood to support and guide the saw. This could also be done with dowels with the one end rounded over (similar to what kitchen tables use). In either instance, careful marking and cutting is worth the effort.
GeekyAdam says: Mar 19, 2009. 1:02 PM
nice. i like the little extra shelf on the left as well.
themostbob (author) says: Aug 5, 2007. 10:41 AM
An excellent solution, and the wood grain is a nice touch. Since I already had the one metal file cabinet, it was natural for me to go that route, but I quite like yours---especially the get-the-wires-out-of-the-way-board at the back. Nice job!
blakelock says: Jun 6, 2007. 10:33 AM
much better than my blockity-block version. nice design.
MD_Willington says: May 9, 2007. 4:00 PM
Awesome, and the materials are way better than anything you'll find at the big box stores... real wood as opposed to sawdust + glue...
Office Viking says: May 1, 2007. 7:35 PM
Nice project! I love custom-building things around the house. It makes way more sense than paying a ton of money for a store-bought piece that's locked into a certain size. I'm diggin' your jigsaw cutting work. Smooth. I've had good experiences with applying an acrylic finish to wooden top surfaces. It makes it completely waterproof and provides a shiny appearance.
Chris Tucker says: Apr 30, 2007. 4:29 PM
Excellent design! VERY reminescent of the classic "Nomadic Furniture" DIY books. And such economy. Almost no wasted plywood. For myself, I think I'd build shelving in place of the file cabinets. If for no other reason than to have the LaserWriter right at hand and yet out of the way. Hmmm. Mounting the scanner on a sliding platform in the shelves on the other side would also work to keep it handy and yet not in the way. Off to SketchUp! I have some designing to do! Thanks for the inspiration!
themostbob (author) says: May 1, 2007. 3:21 PM
I can't say I've heard of those, but I'm not surprised. Once you constrain a design to fitting within a sheet of plywood, certain patterns are sure to emerge. I actually started thinking about a desk 8' on a side with curves like this, then made it smaller when I saw I could shoehorn it into a single sheet. The remainders of the cutting found life in other things around the house---pretty much nothing of that sheet went to waste.
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