XBOX 360 Wireless Arcade Stick by cleetus
gunslingerTop.jpg
After getting in the Super Street Fighter II Turbo HD Remix Beta (thats a mouthful), I realized just how much I didn't like the XBOX 360 D-Pad with fighting games. For example, I would try to hold backwards to block and I would jump. And with the release of Soul Calibur IV, and games like SF IV,SF HD, and Marvel vs Capcom 3 on the horizon, I needed an arcade style stick. So I started a search for a new controller, preferably an arcade style stick, and found out they tended to be a little on the expensive side: around $100-$200 dollars. So I came to instructables.com and stumbled onto Pocket Universe's Project Gyokusho. I saw it wasn't that difficult and made up my mind to make my own, but I wanted to go the wireless route.

I used a bunch of sources to complete this project and I am going to list the appropriate links for each of those sources, if I feel the need to elaborate on a particular source I will do so. If anyone would like some explanation on a particular part they feel unclear on, please let me know and I will do my best to elaborate further. Also, read the entire tutorial first, including all of the notes on the pictures I included, because I actually did some of the electronics work while I was waiting for the wood glue to cure, paint to dry, etc.

***And just as a disclaimer, I'm not a pro at any of the things I am going to discuss. I'm just a 31 year old who never had something I didn't take apart at one time or another. I've never had any formal training with soldering or woodworking, but I do know that anything worth doing, is worth doing wrong until you can learn to do it right. With that being said, if you know of a way of doing something easier than how I have done it, PLEASE tell me, I'm also a firm believer in working smarter not harder. Also, some of the pictures are from my second and third controller since I forgot to take pictures of certain aspects of this tutorial when I started, I have noted them as such and included any differences therein.***
 
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Step 1: Gathering Materials

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ControllerFront.jpg
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The first step of any building project is gathering the materials. Its good to have a list of all the things you need and once you have gathered everything, lay it out in front of you and go down your list to make sure it is all there. There is nothing more frustrating than realizing you don't have something you need after the store is closed. You also are going to need a well ventilated room to do most of the woodworking. Its also nice to have a lot of room to work. In my experience, injuries or mistakes are more likely to happen if you are in a tight space.

You might not need all of the things that I used and you might need more, these are just the things I used. If you don't already have most of these parts it can get pretty expensive.

Things you can get just about anywhere
-Pencil and Notepad (for making your list of materials and any notes you might want to make, the pencil is also used for marking your wood for the cuts you will make)
-Cardboard
-XBOX 360 wireless controller with plug and play adapter
-Sharpie

Hardware Store
-1/2 in thick MDF (medium density fiberboard) I used a piece that was 2 ft x 4 ft
-Wood Putty
-Wood Glue
-Drill
-Dremel Tool
-Circular Saw (preferably a table saw...I had to use a hand held and its not nearly as accurate in making cuts
-Sandpaper (60 grit, 120 grit, 250 grit for dry sanding, 400 grit, 600 grit, and 1500 grit for wet sanding)
-1-1/8 in Hole Saw for making holes for the arcade stick and buttons
-Hot glue gun and glue
-Safety Glasses
-Respirator (might sound funny until you inhale a mouthful of sawdust or primer)
-24 in Quick-Clamp
-Primer Paint
-Clear Coat Paint (I used a spray can of Polyurethane)

Electronics
-Soldering Iron (I used a 25 watt Iron)
-Desoldering Bulb and/or Desoldering Braid
-Helping Hands (indispensable for soldering)
-Spiral cord wrap
-Tamper Proof #8 Torx Bit
-22 gauge Stranded Wire (I used three different colors to make connections easier to identify)

Arcade Parts
-9 Happ competition buttons (personal preference for this project)
-1 Happ Competition arcade stick (again personal preference for this project)
*DISCLAIMER* If you use other arcade parts there might be some differences in hooking them up and they might not work the same way as I describe in this tutorial.

Links for Arcade Parts:
Suzo Happ Group
Lizard Lick Amusement
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rebelbrain says: Apr 30, 2013. 9:48 AM
Issues: When I added the right and left trigger button, ( desodering the 3 points and taking off the triggers , exposing the points )
I added the 10 ohm resister and tested ..... worked LT and RT.....but x,y,a,& b are not responsive in gameplay, but works in the menu section.

Note: when I go in button config and press the buttons x,y,a,or b nor does LB or RB they do not light up as if I was going to change them/ used as a 2nd test to confirm that the buttons were not working during gameplay. ALL LISTED BUTTON ABOVE WORKED B4 ADDING TEH TRIGGERS !

?: Could this be a grounding issue ?, has anyone else had this issue or am I over looking something!?
GinsuVictim says: Sep 8, 2010. 9:27 AM
I checked this out because I also build arcade controllers / MAME cabs, but also because of the awesome Dark Tower image you used...which also happens to be what I use as my avatar everywhere online. :)
cleetus (author) says: Sep 9, 2010. 7:58 AM
That is my all time favorite dark tower picture...I think it encapsulates the feel of the novels better than anything. I get chill bumps just about every time I look at it.
GinsuVictim says: Sep 9, 2010. 8:13 AM
Now you just need the "Ka is like a wheel" steering wheel. :)
boooboolips says: Jul 21, 2010. 5:40 PM
Will A controller with NO resister work?
cleetus (author) says: Jul 23, 2010. 7:29 AM
Not sure what you mean...if you mean not putting a resistor where the analog sticks were removed, then no, it will not work because the resistor zeros out the stick so it thinks the sticks are at a neutral position. You can leave the sticks on to save some desoldering work, but if you take them off you must put the resistor there or else you will get some intermittent problems or it won't work at all. Hope this helps.
ghostrider2 says: Apr 12, 2010. 9:48 AM
nice dark tower theme.
dubhole says: Feb 4, 2010. 9:40 AM
hey

awesome build.congrats.was just wondering how u mount the joystick.do u have to router?
mrblonde4972 says: Jun 23, 2009. 3:45 PM
Hi, I've soldered all my buttons and I'm having a few problems. When I try and kick while playing street fighter 4 nothing happens. These are the A, B, RT and LT buttons. However, when I'm selecting characters or messing around on xbox dashboard, buttons A and B work. I have no idea whats gone wrong. I've recently reconnected button A to the correct pads instead of diodes like I originally had and still having the same problem. Can you help me?
Huggins says: Jul 2, 2009. 3:31 AM
Hi Mrblonde, I also had this problem to start with. Its related to the triggers. You will see that if you set your LT & RT to "No function" in the button config, all your other buttons will work ok. I have finally figured out the problem with the triggers and have all 8 buttons on my panel working effectively, however this came at a price of messing up the triggers on my first PCB. So, if anyone wants to purchase my first PCB, which is prepared and fully functional except the triggers, (will support 6 button set up) let me know. Its the late (CG) wireless version and is intact apart from the left trigger.
cleetus (author) says: Jun 25, 2009. 7:28 AM
I had the same problem on my first box. The first thing I would do is check all of my ground connections. Then I would check my triggers...did you remove them? If so, make sure you have the resistor in the correct place like in the pic on step 8. My problem was the triggers. For some reason, they wouldn't start acting up until I got in-game. Let me know if this helps.
mrblonde4972 says: Jun 23, 2009. 4:15 PM
Just an update, played a different game and all the buttons work fine, but I still can't kick on street fighter 4....at all???
Huggins says: Jun 8, 2009. 12:23 PM
Hi guys, Im hoping someone can help me. I am putting together an arcade stick using the late version of the wireless controller, however cannot seem to find a decent diagram outlaying the solder points for the shoulder buttons. There appears to be two pins, but Im not sure which one to use? Also, I have the 10K resistors ready to go with the trigger buttons, but have seen various diagrams, none of which seem to be consistent with eachother? Im pretty sure you run the signal (resistor) from the center hole to the NC on your button, and then run the ground (bottom hole I think), directly to the ground on your button? Is this right? Finally, is it necessary to de-solder the white power unit, only to re-connect it to 4 wires? Because from what I can make out, as long as the four pins have been pushed in (as they are when the battery pack is on), I assumed the connection was made. Can these pins not just be compressed rather than de-soldered and re-wired? I see the necessity for de-soldering the + & - terminals and running wires from those, to your battery back, but wasn't sure on the above. Thank you very much in advance for any assistance you may be able to offer.
Huggins says: Jun 16, 2009. 2:05 AM
Never mind guys. Managed to solve all my probs. Its all working fine!!! Now to just finish off my huge double player panel!!....Love it!! Incidentally, for those of you who may wish to know - It is NOT necessary to de-solder the white power component on the back and re-solder it to wires....leave it alone, and it still works a treat!!
cleetus (author) says: Jun 17, 2009. 2:12 PM
can you post a pic of how you hooked up the white power component? Im not entirely clear on what you mean by leaving it where it is and how you are still able to get power using a rechargeable pack. Are you leaving the battery pack inside the box or mounting it to the side? I apologize about not getting to your question, I've been spread kinda thin over the last week or so.
Huggins says: Jun 19, 2009. 2:03 AM
Hi Cleetus, Thats ok, I know the feeling..busy..busy. Thanks for your response. I basically left the power component well alone - i.e. didn't de-solder it. I just left it on the pcb. All I de-soldered was the + & - terminals, put them into the battery pack (which I sawed off the back of the controller) and soldered wires from the terminal points on the pcb to the metal + & - springs. I will try and post a picture soon, but it seemed very simple. The only thing that I am having trouble with now is the triggers!! I got the right one working, but when I put the left one on, it played havoc! I understand there has been alot of confusion regarding this issue, and trust me when I say I have read just about every forum on this subject, and people seem to swear by different methods?? Surely one has to be right, so I will continue to trial test them until I get it right. On DSE employees video (part 9) he says that you leave the top pot well alone, where as others claim, you use it, as it is the ground??? They also claim that the resistor goes between middle and bottom - Not middle to button as DSE says in the video. Im sure I will get there eventually, but if you can help, I would be grateful! Sorry this is a bit long winded!!!..
cleetus (author) says: Jun 22, 2009. 6:32 PM
I posted a new pic under Step 8. It shows how I turned off the triggers and I only went to the bottom and middle holes on the pcb. I haven't tried to use the triggers yet as a button option because I only need six buttons. I've seen an explanation of it somewhere, I will hunt it down and post it here for ya.
Huggins says: Jun 23, 2009. 9:16 AM
Thanks. I have seen many explanations, but none seem to do the trick. A friend of mine has recently cracked this problem on his PCB though, by using the top hole to open, the bottom hole to closed and the signal to the ground on the microswitch (via a resistor) so maybe this is my next step......
Huggins says: Jun 12, 2009. 2:03 AM

Edit * I have now solved the shoulder button issue. Help would be appreciated on the other two regarding the triggers and power component.

Incidently, do you know how it will affect the pcb if you accidently solder to the wrong via, and in trying to get the wire out, leave a tiny amount of wire inside? Im assuming (hoping) that this wont be very problematic as it has no connection?

Someone??......anyone??.....perleeeease??
mrblonde4972 says: May 28, 2009. 4:22 PM
Would it be possible for you to explain (or show) how the wires from the now separated white power component and + & - terminals are soldered to the pcb. Soldering straight to the A X Y B buttons seem straight forward enough but I'm unsure and nervous about these power supplies.
cleetus (author) says: Jun 1, 2009. 7:13 PM
You basically run the wires into the holes in the pcb where the white piece was connected, there will be a hole for each wire. The (+) and (-) terminals are marked pretty clearly marked by a plus and a minus respectively. If you forgot which connector came from which hole in the pcb I will try and post a pic in the next day or so to try and explain it better.
mrblonde4972 says: Jun 5, 2009. 5:11 AM
That would be great dude. Want to get the power supply sorted first so I can test each button as I connect them. I'll post a pic of my final joystick once I eventually get it finished.
cleetus (author) says: Jun 5, 2009. 2:16 PM
I'll get those pics up this weekend.
djswas says: Feb 16, 2009. 10:24 PM
Any chance you would make one of these and sell it to me? If so how much? I REALLY want an arcade stick that is wireless and I cannot find any for the 360. I can send you a controller to (as I have extra) if it cuts down on cost. Please message me and let me know!
djswas says: Feb 16, 2009. 10:55 PM
Actually I think I will try this.... Looking at Beardawgs his case is a lot smaller, however your schematic lists parts to use, etc. Would I be able to follow your schematic but make the case smaller, or do these exact specifications need to be followed? This is going to be a disaster but I am going to anyways!
cleetus (author) says: May 29, 2009. 7:07 AM
You can change the dimensions of your box...just make sure you have enough room inside the box for all of your components. Are you using a HAPP controller? If so, this will most likely be your biggest component and will determine the size of your box.
mrblonde4972 says: May 28, 2009. 4:33 PM
HA! I've just finished the cabinet and am just starting the soldering and have exactly the same outlook. This can either work out well or...well lets not dwell too much on that eh, lol.
logicbox says: May 26, 2009. 6:42 PM
I can't seem to get my wireless controller to turn on, i've tested the connections and they all seem correct, but i can only get it to turn on by plugging in the power adapter. any help?
cleetus (author) says: May 27, 2009. 3:43 PM
When you're getting the error, are you using the rechargeable battery pack or the pack you load with actual batteries?
logicbox says: May 27, 2009. 7:00 PM
i've tried both and couldn't seem to get any response from the controller. i got voltage and the connections were correct but the controller only seemed to turn on when it was plugged in directly to the xbox.
cleetus (author) says: May 27, 2009. 9:24 PM
The first thing I would check is to make sure all of your soldered connections are clean and not overlapping. It's easy for the wires to touch on the battery pack because the wires are so close together there. Also, make sure the battery pack is making contact to the appropriate connections. Its harder to troubleshoot since you're not getting power from either type of battery pack because they take separate paths to deliver power to the controller. Can you take some pictures...I know its hard to get clear pics of the connections, but its even harder to guess without actually seeing it in front of me.
logicbox says: May 28, 2009. 1:50 PM
ok so it appears as though that controller board became unusable due to poor soldering on my part (copper stripped from the directional pad again) so i'm going ahead and using a new board. i think i know what i need to do to rectify the wireless battery packs, also i'll be using the old matrix style. what i was curious about though is how do i do the sync button? what do i need to solder/desolder for making an external sync button? i can see it on the board but i don't see any points around it to use for soldering. also i'll take some pictures as i work on the next one, you're help/feedback is awesome so far.
cleetus (author) says: May 28, 2009. 2:07 PM
I'll try and take some pictures for ya. I haven't modded the sync button yet out of pure laziness, but I'm pretty sure I can map it out. Plus it will give me an excuse to add another update to this instructable. =P
jammaster says: Apr 13, 2009. 5:16 PM
Hey Buddy, I followed these instructions and made my own XBOX 360 wireless arcade stick and love it!!! Thanks for the easy to understand instructions. I think soldering directly to the pads was really easy to do, and use the hot glue to secure them should enable the joints to last a long time. Thanks again for a great instructable!
cleetus (author) says: Apr 16, 2009. 8:11 PM
Gratz...do you have any pics of your finished stick? If so...please add em so we can see your work!
thelastspartan says: Apr 3, 2009. 8:41 PM
wow...
ViolentTherapy says: Apr 1, 2009. 11:47 AM
Thanks for this update and the Instructable overall...its really helpful. I was wondering you could tell me how you actually extended the battery pack wiring/circuitry to from the pcb board to the side of the cabinet...it would be much appreciated...thanks...
cleetus (author) says: Apr 2, 2009. 7:55 AM
just updated it with a few more pics concerning the wiring...I'll take a few more once the battery pack is mounted and I have the wires connected.
Henshin1 says: Mar 25, 2009. 7:03 PM
I'm planning to make one myself aswell. However i'm planning to add a joystick to use the right thumbstick as well as the left. Do you know if there is there any difference connecting a joystick to the right thumbstick to the left?
Henshin1 says: Mar 26, 2009. 5:06 PM
Ah sorry i realized you use the D-Pad not the thumbstick. Is it possible to mod the thumbsticks to use instead of the D-pad?
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