Xbox 360 Arcade controller - Project Gyokusho

Xbox 360 Arcade controller - Project Gyokusho
Well, this is pretty much exactly what it sounds like. I've torn apart a wired 360 controller, put the guts in a pretty box and soldered some arcade buttons and a joystick to it. Thought I'd publish this to give you all an idea of how it can be done and just for general inspiration.

If you're thinking of doing the same thing with a wireless controller, beardawg252002 has done just that over at the Xbox-Scene forums.

The name, Gyokusho is actually stolen from a japanese chess variant called Shogi. The equivalent of the king is called the Gyokusho or "Jade general". The short hand for that is the sign you can see in the middle of the controller (see image below).

Oh, and by the way, it's huge.
 
Remove these adsRemove these ads by Signing Up
 

Step 1The disassembly

The disassembly
First thing I did was to plug the controller into my PC, check out how the buttons were mapped and then I wrote that down on a piece of paper. Here's how they were mapped for me:

1 = A
2 = B
3 = X
4 = Y
5 = LB
6 = RB
7 = Back
8 = Start
9 = Left analogue stick click
10 = Right analogue stick click

Left analogue stick represents the analogue directions
X/Y axis are controlled by the right analogue stick and finally, the Z-axis is controlled by the left and right trigger. Right trigger increases X whereas the left one decreases it. Nice and simple.

I removed all the screws holding the 360 controller together, unplugged the vibration motors and presto, you've got yourself a nice and tidy circuit board. You don't have to use much force when doing this, if you can't get it open, you've probably overlooked the screw that sits under the sticker.

Removing the triggers takes a bit of effort but it can be done. Just make sure that the lever that's left is tied to the construction holding it (I just used some stripped wires and wound them around the plastic since superglue didn't do the trick). If you don't do this, the levers will move around and you'll probably get unwanted readings.
« Previous StepDownload PDFView All StepsNext Step »
114 comments
1-40 of 114next »
Aug 16, 2011. 11:23 PMvvela says:
can i use sanwa joystick and buttons? also i dont have any wired controllers but i do have a usb cord to connect it to xbox 360. should i use that cord or can i make it "wireless" (hells ya)
Sep 28, 2011. 8:30 AMargitek says:
I think you can use Sanwa. As long as they have contacts, you can use any kind of switch, even on/off switches; despite soldering looking scary, this is a relatively easy job: what the author did here, at least with the digital buttons, was to just "transfer" the circuit board contacts somewhere else - in this case the arcade joystick and buttons.. The analog buttons are a bit more complicated, as you can see, but the overall basis of the work isn't a big challenge.
About the wireless, what you'd be doing with this mod doesn't affect the controller itself; it still works the same way, just in a different casing. So, in theory you could use a wireless controller and you'll have a wireless arcade. As long as you don't mess with the wireless circuitry.
Jul 2, 2010. 1:18 PMAbramTiros says:
I have tried this 3 times and always get the same results.The controller works fine for 2 or 3 weeks the stop working at all. I have kill 3 controllers already what do you think is the cause
Apr 25, 2010. 3:17 PMTime_To_Paradox says:
Man... this is some complex stuff.  I'd really, really want to attempt doing this, but I have absolutely no knowledge about circuits, PCBs or anything other than simple high school stuff.
Apr 9, 2009. 8:52 PMhahadamn says:
Actually, you performed a lot of unnecessary soldering with regard to the common connections. You only needed to solder one wire off one common point for the buttons. That pretty much cuts your solder points in half. Check this diagram for the points:

http://slagcoin.com/joystick/pcb_diagrams/360_diagram1.jpg
Jul 7, 2009. 12:42 AMKayDat says:
Actually, he has an early X360 controller, which has 6 common lines, 7 including the real ground.

http://slagcoin.com/joystick/pcb_diagrams/360_diagram6.jpg
Jul 26, 2009. 8:52 AMbiagio.lembo says:
Hallo, I have a question for you.
I opened my 360 pad and the PCB looks exacly like the diagram you gave us:

http://slagcoin.com/joystick/pcb_diagrams/360_diagram6.jpg

but I can't understand this nice coloured circles. BLU is listed as SIGNAL and all the other colors are listed as COMMON. Does the word COMMON means GROUND? If the answer is "yes" I just have to solder the points with the blu circle. Am I right? Where is on the PCB the ground point I should chose?

thanks
Jul 26, 2009. 9:27 AMbiagio.lembo says:
I found this picture as comparison<br/><br/><a rel="nofollow" href="http://arkadesticks.com/hackedpads/Xbox360wired.jpg">http://arkadesticks.com/hackedpads/Xbox360wired.jpg</a><br/><br/>Here all the indications are the same as the diagram less the "back" button that is not specified and the down direction is the opposite :(<br/>
Jul 26, 2009. 5:50 PMKayDat says:
I can personally attest that the slagcoin diagram is correct, since I recently modded an early X360 controller into a stick. Using the contact points ontop of the shoulder buttons *are* a good idea though; that's what I did as well. I recommend you use a multimeter and verify yourself whether or not it is correct. I think that diagram is drawn like that because the creator soldered one wire to every single button on the pad. If that's the path you choose to go, it doesn't matter which is signal or ground, since you aren't sharing.

@biagio.lembo
You should read through this page by slagcoin. I highly recommend you read through the entire guide if you're thinking of making your own stick though, since it's full of awesome info.

Common means common line. You can't just solder all the commons together and call it a day, since that's not how the electronics work. You're going to need to use either optocouplers or switches to convert the signals. The optocouplers route is easier, but more costly depending on where you source the optocouplers. Here's a link about it.
Jul 26, 2009. 5:53 PMKayDat says:
Argh didn't finish the post. But yeah, this is the link on how to use optocouplers. The cheaper but harder method is using IC switches. That's the path I chose. I expanded bancao's four signal diagram to cover 12 buttons. I later modified the plan slightly so that the common lines are grouped together on the board.
Jul 27, 2009. 7:44 AMbiagio.lembo says:
ok thanks! I read all the instruction very carefully so now I know something more. I also found the scheme I wanted to implement on my arcade stick:

http://www.slagcoin.com/joystick/pcb_wiring/extracted_setup.png

I connect together all the common ground terminal for the stick and the buttons and then I connect one of them to one negative terminal of the PCB (LB or RB negative terminal for example).
Is it enough? what this optocouplers stand for? Do I need them?
Jul 9, 2009. 12:42 PMthrgimmie says:
Very Nice!! I didn't see anything about your joysticks, did you just use the xbox parts???
Jul 19, 2009. 10:32 AMthrgimmie says:
I am curious where you got the joysticks, and my first question was whether you used new joysticks or kept the pair that come on the controller.
May 21, 2009. 9:47 AMTHE_LEGEND_x7x says:
Dear Mr P-Universe,
I'm in quite a pickle... lol.. I want to re-create your project; however, my controller does not match the one you are using, nor can I find any websites that offer the break down of where to solder for each button! Any help? Maybe you know of a site? Here's the link to the pics of my controller.
http://img512.imageshack.us/gal.php?g=dsc00182z.jpg
Thanks brother
Jul 5, 2009. 9:31 AMTHE_LEGEND_x7x says:
heyy.. thanks for the reply.. Its been a while but I was thinking of trying to put this together again.. lol.. I kinda put it aside a while ago. I just had one question about the grounds.. Do you even have to set them up? if so, where and where do they go?.. thanks
Jun 15, 2009. 6:19 PMcheck1984 says:
Hey I noticed that you said you haven't linked up the LT/RT yet. However, you also appear to have eight buttons... So where are the other two buttons coming from? Or are they just for playstation and may be linked up to the Xbox controller later? Also, I read your entire instructionable thoroughly and still have a question on the triggers... I really would like to use them. My purpose for building the controller is for Street Fighter IV and soon Marvel 2. That being said, 8 buttons is ideal. I get that I need the resistors in the three holes... but what do I solder to in order to create a LT or RT button? I appreciate all your help and time that you've put into this. Very cool.
May 6, 2009. 5:05 PMlogicbox says:
is there a chance you could please post a close up pic of the circuit board finished, front and back? before i jump in and start soldering i want a clear image of where i need to solder and all that.
Apr 13, 2009. 1:09 PMddukesterman says:
I dont see anywhere in here where it says anything about resistors or anything for the LT or the RT. if possible, what are the specs on the resistor u used??
Apr 9, 2009. 9:09 PMhahadamn says:
Also, the use of a hot glue gun to secure brittle connections like this is very useful.
Mar 24, 2009. 2:23 PMwashn2hiphop says:
and also i dont think you mentioned what size wire you used. I am using 18 awg i might think it is too big because i am trying to solder it on an original xbox controller for practice but it does not seem to be sticking correctly any advice?
Mar 24, 2009. 2:21 PMwashn2hiphop says:
Do you have to scrap the black coating off of all the connections points?
Mar 21, 2009. 10:37 PMachild says:
Can you send me a link or something explaining how to implement the RT and LT buttons? I cant find it and I'm trying to get those working on mine, but I guess u need some kind of diode or something to get it working? I emailed Happ thinking the buttons were defective! :( Thanks!
Mar 15, 2009. 12:50 AMivanx says:
Hello again P-universe,
Yes!!! I just finalized my project..
"the way I fixed the broken pads, I just traced the pads and they all lead me to their individual whole. so all I had to do was just to get a 30g wire and put it in the trough the whole then glue it with a Heat gun -I have to say though some of the wholes couldn't go trough but I held it down while I was using the glue gun on them"
For the rest of the other non-directional buttons it was pretty ez to actual solder them however I still put hot glue on top of the solder just in case.

I also manage to include the vibrators. everything works like it should.

I have to say THANK YOU for all your support. I actually did this project with the purpose of to challenge myself and also to see how much knowledge I have in electronics as well as carpentry and not mention the creativity "I really learned a lot"...

here some pictures of what it looks like now

http://img27.imageshack.us/gal.php?g=3602arcade.jpg

but I don't know I might make myself another one, since I still have another set of HAPP buttons and now that I have exp I won't be a real pain.

"you were one of my inspirations on this project"

Cheers!! Mate

Mar 12, 2009. 12:39 AMivanx says:
Hello pocket universe,
I finally got the solder to stick "I had to scraped a bit more" , however I was still using the 24g then just when I thought everything was settled I put some of the regular epoxy to keep everything in place... however I guess the gauge was still too thick and the liquid started moving some of the solder bonds that's when I decided to stop. And when I was trying to clean it all up the epoxy from the soldering bonds, some of the pads just came off and left me with this

http://img10.imageshack.us/img10/9831/frontjvk.jpg

Then I was following those lines(buses) from the soldering pads that I had broken and they took me to the other side of the board to this chipset

http://img204.imageshack.us/img204/249/backx.jpg

but one thing I noticed those lines (from the front side) always end up in a tiny whole then to the other side..., should I stick in like a really thin wire (like jumper wire) trough the whole then solder ? (by the way I was looking you had something like that in your gallery procedure looking at the gray wires..

http://www.instructables.com/files/orig/F6Y/ZVE6/PNCEV2Z5OA1/F6YZVE6PNCEV2Z5OA1.jpg

By the way Do I really need to solder every "ground solder point from the controller to the Arcade button"?
'cause I seen some other projects where they just solder the "signal from the controller point" to the arcade and within the arcade butons they just made a "ground daisy chain" for example:

http://s5.tinypic.com/2zsvbeu.jpg

Looking forward for your response

--Ivanx
Mar 9, 2009. 8:27 PMivanx says:
Hello Pocket Universe, what kind of solder type you recommend to solder these buttons? (cause right now I'm stuck in I can't get neither of the buttons to stick with solder and the wires...Wold you think that EPOXY will also be a replacement instead of solder? Thanks in advance
1-40 of 114next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
7
Followers
1
Author:Pocket Universe