Xbox 360 Wireless Controller Ring of Light

 by QuackMasterDan
Customize the four player indicators on your Xbox 360 wireless controller by removing the stock LEDs and replacing them with any color of your choosing. I've received a lot of requests for this guide, which will show how to dismantle and upgrade an official Microsoft controller.

***Disclaimer: I am not liable for any damage that may be caused to your property or self from following the instructions in this tutorial. Soldering irons can be very hot and cause burns, as well as possibly break your Xbox 360 controller. Opening your controller's shell will void its warranty. If you are unfamiliar with soldering I suggest you acquire some practice on blank boards before attempting this mod, as the LEDs are quite small. ***
 
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Step 1: Supplies

P1000045.JPG
The parts list for this project is small and fairly cheap.

Soldering Iron: Your generic 10-15 Watt Radioshack soldering iron, available for about $15. Though not necessary, for small projects like this I take a metal file and sharpen my soldering iron to a fine point. It will make the install much easier.

Silver Rosin Solder: Also available at Radioshack, silver solder more evenly distributes heat, and rosin creates a clean bond between two metals. Around $3.

Copper Desoldering Braid: This thin wire braid will absorb solder when placed inbetween the soldering iron and a terminal that needs to be cleaned. Necessary to create a flat base for the LED to sit on, makes the install much easier and can fix mistakes. $3.

Xbox 360 Wireless/Wired Controller: Microsoft controllers are available at any store that sells video game equipment. Retails for $50.

SMD 0603 LEDs: You can select whatever colors you wish for this mod, this instructable uses four blue 0603s. I would encourage you to purchase the brightest mcd rating you can find, the difference between a dim (120mcd) and a bright (400mcd) 0603 is around 10 cents per LED and worth the extra cost. Though you will only need four for this mod, purchase 8-10, these lights are so small you are going to lose some no matter how careful you are. Here are my recommendations from unique-leds.com

Red 500mcd, $0.33/LED (800mcd are available on eBay).
Yellow/Amber 130mcd, $0.22/LED (350mcd are available on eBay)
Blue 380mcd, $0.34/LED (800mcd are available on eBay).
Green 200mcd, $0.39/LED (1000mcd are available on eBay).
White 800mcd, $0.38/LED (2500mcd are available on eBay).

My favorite eBay sellers for LEDs are HKJE LED Lamp Center and Light of Victory Hi-Tech LED Store.

Security Torx T8H: Xbox 360 controllers have security screws, meaning there is a pin sticking out of the center of the screw that prevents a normal T8 Torx from fitting in. If you are cheap or don't want to wait, get an awl or a very small flathead screwdriver, and crack off the pin with a good whack from a hammer, letting you then use a normal Torx driver. I suggest purchasing your T8H screwdriver from Llamma.org. High Quality $7.99 and Low Quality $2.48

Tweezers: Absolutely necessary to hold the very small SMD 0603s. Try to purchase tweezers with the flattest edge you can find, round endings will cause the LED to shoot outward when you tighten around it. Around $3-5 at any local store like Walgreens.
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DIY_Enthusiast says: Apr 5, 2012. 8:44 AM
I finished my controller and it works great with regular batteries and while plugged in, but the lights don't work at all with my play and charge battery pack or with rechargeable batteries. I think it is due to the lower voltage put out by them. Is there any way to fix this? Thanks in advance!!
stang0522 says: Mar 31, 2012. 8:50 PM
i did this to one of my controllers and swapped the green leds for red and couldnt bet happpier with the result. and this is where my question comes it.... i tried putting blue ones in a different controller and when i was done it lit up but was extremely dim. so i took it apart and checked the solder points and they were all ok. so i put the battery pack in and turn it on while it was apart and they were still very dim but as soon as i touched the soldering iron to them they got very bright? do you know why that is? are they defective LEDs or what?
QuackMasterDan (author) in reply to stang0522Mar 31, 2012. 9:27 PM
There are a few issues related to this.
  • The new 360 wireless controllers are more energy efficient. Basically, they have less power than the old controllers, and don't power green, white, blue, or UV  LEDs as well.
  • Soldering irons usually have three pins (grounded). If it's plugged into a two-plug socket or extension cord, electricity builds up in the iron.
  • If the LEDs get too hot, the gap of the P-N junction (ultra tiny split inside the LED) sparks making a bunch of light and frying the LED. Don't use an iron any higher than 15W, and don't hold any iron to the LED more for than ~1.5-2 seconds.
I hope that clears things up a little.
stang0522 in reply to QuackMasterDanMar 31, 2012. 10:27 PM
See that would make sense because I was trying to do it on a newer controller, but then switch to and tries changing them on an older one and had the same problem, it doesn't matter what color I try they air dimmer than they should be. The only color that lights up correctly is red. Could it possibly be just bad LEDs?
QuackMasterDan (author) in reply to stang0522Mar 31, 2012. 11:10 PM
Reds run at 1.9v.

Blue/Green/White/UV run at 3.2v.

Reds can run with much less juice than other colors. Newer controllers output much less juice for longer battery life.
Taranis says: Oct 18, 2011. 10:02 AM
I have a small question for you QMD.

"Is it absolutely necessary to remove the rumble motors, or is it simply to make the mod process easier?"

BTW Portal case looks amazing.
QuackMasterDan (author) in reply to TaranisOct 18, 2011. 10:50 PM
You shouldn't need to remove the rumble motors, you can just branch off the positive LED to the resistor of your LED. Seems rather stupid that any guide would remove the entire rumble function just for some lights (though lights are most certainly awesome). Here is a crudely drawn diagram that should explain the layout.
Untitled-1.jpg
Taranis in reply to QuackMasterDanOct 19, 2011. 2:12 AM
Ah, my apologies.

You, rather kindly, have slightly overestimated how experienced I am in this field of modding.

I am incredibly new to this, and all I wanted to know was that if it was possible to reattach the rumble motors after you removed them during the process of changing the ring of light leds.

However thank you so much for your rapid reply, and for your links and preferences with regard to LED sellers, esp Hi-Tech LED Store.

Unfortunately uniqueLEDS' shipping cost was slightly too much, so I settled for these, BTW I live in the UK.

http://www.ebay.co.uk:80/itm/ws/eBayISAPI.dll?ViewItem&item=350361893227&ssPageName=ADME:L:OC:GB:1123


QuackMasterDan (author) in reply to TaranisOct 19, 2011. 5:07 PM
Yes, you can put the rumble motors back in after replacing the 0603 LEDs, taking them off is just for ease of construction, and to prevent possible damage to the fragile wires.

My picture was if you were trying to pulse the lights whenever you get rumble, my mistake.

Have fun!
Charlie2652 says: Oct 14, 2011. 3:19 PM
Do you know if after modding your led lights if the rapid fire mod (when soldering one end to the player 1 led) would still work?
QuackMasterDan (author) in reply to Charlie2652Oct 14, 2011. 8:20 PM
Could you please explain more about what setup you're using? There are a few different ones for rapid-fire. If I understand correctly, are you trying to get when firing in rapid mode (like holding R-Trigger) that P1 LED blinks with it? Or something based on the rumble motors?
Charlie2652 in reply to QuackMasterDanOct 17, 2011. 9:06 AM
Yes I'm using the P1 light so when I press the momentary button on the back (that I installed) the frequency of P1 send signals to the trigger making it shoot really fast. See this instructable for what I followed. I believe it should work but I wanted to consult first. Thanks for you help.

http://www.instructables.com/id/Done/
QuackMasterDan (author) in reply to Charlie2652Oct 17, 2011. 12:03 PM
Yeah, that will work. Lllama already ran this YEARS ago. It's basically just pulsing 2v to the LED really fast.

See here.
RoddyTheGreat says: Apr 16, 2011. 5:27 AM
heres mine :D i drilled out the buttons and put LEDs into them and powered them using the main power feed on the back of the board :¬D
IMG_2610.JPG
jtc0520 in reply to RoddyTheGreatOct 8, 2011. 2:49 AM
Is there anyway you can go in to any detail on how you did this? I would live to be able to incorporate this in one of my controllers or all 8 =D thanks in advance for your help.
RoddyTheGreat in reply to jtc0520Oct 8, 2011. 6:32 AM
http://www.instructables.com/id/Light-up-a-Xbox-Controller-with-LEDs/

This is pretty much how I did it, my LEDs were slightly bigger though so i had to drill out the button more. :D good luck with your modding
QuackMasterDan (author) in reply to RoddyTheGreatApr 19, 2011. 4:31 PM
Wow, excellent work Roddy! Your results turned out very well, and I'm glad you improved upon and extended beyond the knowledge of my instructable. Keep up your efforts, I hope you produce more neat projects and make a few instructables on them. If you do, let me know, I would like to see them.
jbell1 says: May 2, 2011. 12:37 AM
oh wow nice portal case!! <3
RoddyTheGreat says: Apr 14, 2011. 3:44 AM
How bright (in MCD) are the standard Xbox leds? and what would an 80mcd, or 150mcd blue smd led look like?
QuackMasterDan (author) in reply to RoddyTheGreatApr 14, 2011. 10:42 AM

I'm not sure how bright the LEDs used on a stock Xbox 360 controller are. If I had to guess, I would say they are about 60-100mcd.

An 80mcd blue would be pretty dim, but would still function. A 150mcd blue would look much nicer. In general, my rule is to get as bright as possible, up to around 1000mcd, at which point your controller is glowing.
Munchys says: Mar 3, 2011. 5:57 PM
Odd i modded one of my controllers with a blue led off this instructable but like in the pic my p2 and p4 leds are brighter than the others
jonomon2002 says: Jan 28, 2011. 2:55 AM
just ordered a soldering iron and some ultra bright blue 0603 SMD LEDs so ill be laying off the coffee for a while so my hands are steady when i have a go at this thanks for the informative instructable
CJSinc95 says: Oct 13, 2010. 2:08 AM
this would be great for me to do as ive done all this sort of stuff before even though im only 15 unfortunatelly i live in australia any suggestions where i could get all this over here?
QuackMasterDan (author) in reply to CJSinc95Oct 13, 2010. 3:12 AM
Doesn't unique-leds.com ship internationally?

If they don't, just search 0603 on eBay (0603 SMD LED [model #, Surface Mount Device, LED]. In five seconds I found an assortment pack of six colors for $3+shipping.

If you want an amazing eBay seller, search for "Light Victory Hi-Tech Led Store" on google, they have some incredible SMDs (2,500 mcd white!) Dirt cheap too, and since they are based in China, they ship anywhere.
camferret in reply to QuackMasterDanJan 14, 2011. 3:09 PM
I'm Sorry to ask but would these ones be correct?
Thanks
http://cgi.ebay.com/50p-SMD-SMT-0603-Bright-RED-LED-Lamp-Light-550mcd-/370390422487?pt=LH_DefaultDomain_0&hash=item563cfd53d7#ht_3820wt_905
QuackMasterDan (author) in reply to camferretJan 14, 2011. 4:31 PM
Yep, those will work just fine. That's a pack of 50 reds though, which is quite a few.

I found a pack of 20 for $3 including shipping:
http://cgi.ebay.com/0603-Ultra-Bright-SMD-LED-RED-20pcs-/220620338351?pt=LH_DefaultDomain_0&hash=item335dff34af

Shipping for the link I provided takes two weeks though.
camferret in reply to QuackMasterDanJan 15, 2011. 2:44 AM
Thank you so much
CJSinc95 in reply to QuackMasterDanOct 14, 2010. 12:56 AM
thankyou SO much i had a look at the seller and managed to get everything i wanted to hardmod my 360 elite 360 slim and my controllers with some custon light colours and cold cathode tues inside the xboxes.
Now just to wait until the prcel gets through though knowing my local post office from past parcels they will give me a 3rd conformation letter the first time they 'TRY' and deliver it and ill have to go pick it up before they throw it >:(
CJSinc95 in reply to CJSinc95Oct 14, 2010. 6:58 PM
do you know of any actual stores i could buy them from because im easily able to ge to the local shopping centres and the city
dumdog927 says: Dec 21, 2010. 3:19 PM
thank you it was a quick fun project!
Photo 11.jpg
ch0wderdood says: Aug 30, 2010. 7:40 PM
epic portal xbox 360 case :) !!!!!!!!!!!!!
duct tape says: May 21, 2010. 9:01 PM
Could you explain a little more on how to fix a controller with one of the led contacts removed? It always happens to my P4 LED's while installing a new one. All of the others are fine.
QuackMasterDan (author) in reply to duct tapeMay 21, 2010. 10:00 PM
The P4 isn't any different from the other SMDs, they all run on the same power requirements and use the same style terminals. Anyways, I will explain the process again (you can scroll down to the below post, hit ctrl+f and type in 1:54 AM).

The terminals become separated from the board if you apply too much heat. They are held on with  very thin adhesive, and most adhesives become gooey under high temperature. Once the terminals are gone, there is no way to put them back on.

The terminal is just a convenient, oversized location to take the electricity from, the power is transmitting through a very thin gold wire, called a trace. These traces are covered in a very thin (about 0.2mm) protective layer against heat and scratches. You can scrape off this layer, and I generally use an extendable exacto-knife, scraping sideways over the trace extremely carefuly (use many very light strokes to slowly wear away the coating).

Once the trace is exposed, you can apply solder in two ways. The best, would be to apply flux on top of the trace, then your solder will stick very easily. The second, is to apply an excessive amount of solder to you iron, and semi-quickly rub the molten ball over the trace, until some sticks and turns from gold to silver.

I generally make solder bridges to reconnect LEDs to traces. Solder does melt pretty easily, however the temperature is very localized in solder. It's possible to make a long chunk of solder stretch from the trace to the LED location, and connect the power. You can also try using very small wire, such as 26-30AWG wire. Basically, just connect the power to the traces, and it will turn on. It will be annoying, it will be difficult, but traces are long, and you can always go farther down the line if you screw up. Good luck.
duct tape in reply to QuackMasterDanMay 21, 2010. 10:08 PM
is there any special way to tell what trace it is or just follow the lines?
btw., i read the other comment a few minutes after i posted. It would be helpfull if you could post a pic of a fixed one

QuackMasterDan (author) in reply to duct tapeMay 22, 2010. 1:57 AM
You just have to visually follow what line was going to the LED terminal. Tricks like checking voltage or connectivity aren't practical for single traces like this (usually a multi-meter checks endpoints rather than in the middle of a trace). You'll need to very lightly scrape off the coating from the trace that goes to the now-missing terminal.

I tried taking a picture for you, however my main camera (Panasonic TZ5) is across town, and all I have on me is my iPhone, meaning it's blurry. I tried making a diagram, it's better than nothing I suppose.
solderbridge.jpg
QuackMasterDan (author) in reply to QuackMasterDanMay 22, 2010. 2:03 AM
 And for a neat trick, if you click that image the URL is: 

www.instructables.com/files/deriv/FSL/7DJI/G9HKE6GH/FSL7DJIG9HKE6GH.SMALL.jpg, change the word to LARGE and you'll get higher res.

As an even better trick, completely remove "small", (so in this case it ends in GH.jpg), and change the word "deriv" to "orig", that way you get my original res. So it would look like this

http://www.instructables.com/files/orig/FSL/7DJI/G9HKE6GH/FSL7DJIG9HKE6GH.jpg
duct tape in reply to QuackMasterDanMay 22, 2010. 8:50 AM
Thanks man.
bradleypatten says: May 7, 2010. 8:04 PM
would these leds be ok jaycar.com.au/productView.asp
QuackMasterDan (author) in reply to bradleypattenMay 9, 2010. 12:58 AM
 Oh hey, I need to add on to my last post. Nnot only are they not ok, they also will not work. I looked into them a bit more, and those are "gull-wing" SMDs that are much larger than a 0603, 0805, or 1206. While they would turn on if you could get them electrically connected, they are too big to solder onto the pads on top of letting the controller case close nicely.
QuackMasterDan (author) in reply to bradleypattenMay 9, 2010. 12:55 AM
 Would they work? Yes. Are they ok? No.

Not only are you paying $8 for 10x 0603 SMD LEDs (when you should be able to get a bag of about 25 for that price), those are incredibly dim (70mcd, which will be hard to see even at nighttime). Since you want reds, just use the link I listed on Part 1 from unique-leds.com Not only do you get them far cheaper, but in any amount you want, and at 500mcd brightness.
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