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Yet Another - High Brightness LED (HBLED) Aquarium Lamp

Yet Another - High Brightness LED (HBLED) Aquarium Lamp
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This instructable shows how to design and build a very bright LED lamp for your Aquarium. What makes this instructable different from other that have gone before is that I'm using HBLEDs instead of traditional LEDs.

I found a new HBLED from Optek which are much less expensive than most high power LEDs. The Optek LED is around 50 cents in quantities of 100+. The LED is small at only 3.5mm square. But, the LED kicks out a 1/2 watt of light. There are some downsides to these LEDs. First, they are surface mount. Second, they must be attached to some kind of a heat-sink.

A couple of things that make the lamp presented here really cool. First, the lamp is made by sandwiching the LEDs between two pains of glass. The glass acts as a really good heat-sink. The glass sandwich is also sealed around the edge to make it water tight. Second, the lamp is almost totally clear being made of glass. Plus, since the HBLEDs are really small, they don't obstruct other aquarium light. This makes possible to simply add the new LED lamp and continue to use existing aquarium lights you already have.

The rest of this instructable discusses designing the 14 watt HBLED lamp for your aquarium.
 
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Step 1Design LED Carrier PCB

Design LED Carrier PCB
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The Optek LED, being surface mount, needs to be mounted to some kind of a circuit board. I designed the following carrier circuit board to be as easy to use as possible. Also, the board needs to facilitate heat transfer. The life expediency can only be assured if the LED does not get too hot.

The carrier board is flat on the back side so that it can be thermally bound to a heat-sink. The board also allows wires to be solder along the edge of the board. Lastly, the board has large thermal pads to help wick away the heat and transfer it to the heat-sink.

Have a look at the attached pictures for more details.

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6 comments
Aug 26, 2011. 12:18 AMfagnelli says:
Very simple and effective project! I would like to use these HBLED for a low profile microscope illuminator and I was wondering whether you could please re-post the Gerber files for your LED holder/heatsink PCB (the link on your website is dead). Any suggestion as to which boardhouse I should use?

Thanks a lot for your help,
Fabio
Mar 29, 2011. 7:15 PMlightfans says:
Reef With LED Aquarium Lamps

The reef aquarium field is where aquarium lighting varies the greatest. Some reef aquarium keepers use VHO (Very High Output) fluorescent tubes, compact fluorescent lighting, and metal halide lighting since they provide much brighter light than average fluorescent bulbs and come in a variety of spectrums. Reef keepers often opt for light of varying spectrum. Since many corals require a deep blue or actinic spectrum of light to thrive many aquarists must supplement traditional white light with light of this color. Also popular with reef keepers is T5 High Output fluorescent bulbs. These bulbs are thinner than traditional T8 bulbs and provide a much brighter, more powerful light.
Feb 7, 2010. 10:33 PMmathchris says:
That looks quite elegant, I may take on this project in the future. How big/tall is that tank you designed this for? How is the owner using the light, always augmenting the florescent? Night light? Replacement of the fluorescent(asuming you made another for the right side of the tank).  Looks like live plants so I assume they would need he full spectrum fluorescent part of the day. I wonder if use similar LEDs to make a 3/1 red/blue ratio grow lamp might work.

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Author:jimk3038(www.ph-elec.com)
Founder of Powerhouse Electronics. For more info goto: www.ph-elec.com