I started of with a Office Trash Can. I freehand the eyes and mouth with a marker were I was going to cut with a Dremel I Also cut off the top head in a 45* so I could add the grey Foam Mat peace in front of the head I used hot glue to put it together, the nose I used the same thing grey foam Mat. use hot glue to put it together.
Step 2: The Horn
for the horn I use a Viking helmet costume prop toy the mouth I used Plastic canvas.
Step 3: Dark Color
Painted with Black Spray Paint the mouth part that has black line is like fabric string lace very thin.
Step 4: The suit up
Made the suit off the grey foam mat wanted to look more like Darth Vader's.
Step 5: The final add on
To complete my Zurg Vader costume there were some things we had around our house Like black pants, black long sleeve shirt , black rain boots and a black cape.