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Zoltar Speaks - The Instructable

Zoltar Speaks - The Instructable
Featured in the Instructables Newsletter December 17th 2009!
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www.instructables.com/community/newsletter-Star-Wars-Secret-Door-Laptop-Stand-/

I waded through about 1000 photographs to try and give as much detail as I could.
I am sure this is way too long, as well as long-winded. There were components of Zoltar I was obsessed with and spent WAY too much time on getting the details JUST RIGHT.

Since this was my first time doing something this complex, I undoubtedly wasted alot of money on buying the wrong things, dealing with breakage, buying more, breaking more and then buying still more!

My total cost for this project was $5000, I figure about $1500 was 'waste' and FAIL WHALE

Since Zoltar would be mounted on my segway i2, it adding several factors to the equation
like balance, and wind resistance, pitch and yaw and driver (rider) safety.

I have logged over 10,000 miles on my segway, and even with all that experience using it
it was still a cautious ride with Zoltar fully assembled,

so if you are planning on doing this one and you die, don't blame me!

Here is a Video of Zoltar in Action:



 
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Step 1The Base

The Base
I had a custom base plate made at a welding shop. I choose to make it from steel because I knew it would have to hold about 100 pounds of "costume", I took cardboard and made a basic template
and had holes drilled where the platform already was tapped and I would mount it there.

I didn't want to dedicate the segway JUST to zoltar, so I designed it all to be able to be disassembled easily. Note also the Side Bars welded that would hold the struts.
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16 comments
Oct 23, 2011. 3:52 PMkotten says:
2x4's luan plywood and a little paint made this beauty for less than $100 Zoltar
Apr 27, 2010. 9:48 AM1ofakindwork says:
Great work, I love it!
Dec 23, 2009. 7:14 PMOpcom says:
what a great job! Amazing! Takes guts to ride the rig!
Dec 17, 2009. 5:19 PMluvit says:
 this is the size of the box i live in, just down the street. i'll try to add a window like your;s
Dec 14, 2009. 11:58 AMfungus amungus says:
Great, great job on this one.
Dec 13, 2009. 1:09 PMzedomax says:
GO ZOLTAR, Zoltar RULEZ!
Dec 11, 2009. 2:16 PMlemonie says:
Wonderful, what next?

L

(as you're publishing world-wide how about popping in a link to the other Zoltar-machines?)
Dec 11, 2009. 3:09 PMlemonie says:
Yea, the arcade machines. This had some kind of familiarity to me, but I don't think I've ever seen a cabinet. I guess this is not a world-wide arcade machine, but I still recognised it as being one (even not having seen an original), and I guess that's down to the build-quality.

L
Dec 11, 2009. 4:32 PMmicroman171 says:
Television was responsible for my knowledge of Zoltar.  Was on some American show...  I think it was 'Big' - featuring Tom Hanks

Other than that, I have no idea!
Dec 12, 2009. 2:18 AMlemonie says:
BIG - that's probably where I saw it (once), thanks.

L
Dec 11, 2009. 9:33 PMfrollard says:
Mega-super-duper overkill, and one of the coolest instructables on here!

VERY VERY well done!
Dec 11, 2009. 2:20 PMBongmaster says:
awesome XD

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Author:macgeek(Zoltar Speaks / Macgeek.com)