bike rim resurfacing

bike rim resurfacing
Resurface bike rims for up to 300% stopping power, even in wet conditions. Makes some bike brakes impervious to water, even submerged....
 
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Step 1Get some slate first

get some slate first
get a sample piece of slate used in construction....Slate is a grindable and fileable sedimentary stone, and is almost as hard as granite....an ideal chioce for a resurfacing stone on aluminum up to cast iron....
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32 comments
Aug 27, 2010. 1:40 AMdwosullivan says:
Did anybody else try this? i gave it a shot and it was super loud. waiting for my new brake pads to arrive so can't comment on stopping power, feel etc
Mar 8, 2010. 8:52 PMbad ass pope says:
Would this same method work on old 70s steel rims? Or is it just the softness of the aluminium that lends it so well to this process?
Mar 8, 2010. 9:20 PMbad ass pope says:
Gah, I was just doing some reading and I read that steel chromed wheels with side caliper brakes was the worst. Especially in the wet... I don't suppose you do have any tips do you?
Thanks.
Mar 12, 2010. 6:08 AMbad ass pope says:
Wow, that pretty much needs an Instructable of it's own! Thanks for the advice, much appreciated :-)
Oct 17, 2009. 9:27 PMKarletto555 says:
synthetic steel can be used too 
Aug 31, 2009. 7:46 AMSubfightr says:
If I do this will i have to resurface my brake pads as often? Does this make a difference in that?
Oct 4, 2006. 9:35 AMvadvaro says:
What are the disadvantages of this process, does it reduce the life of the wheel due to accelerated corrosion, or some other reasons? Just wondering why the manufacturers are not already doing this.
Oct 10, 2006. 8:21 AMtrebuchet03 says:
mfr's don't do this because it removes the purpose of anodizing the alum. in the first place. Anodizing protects Al from oxidation -- the Al is going to change from shiny to dull rather quickly as a layer of oxidation builds up (this protecting the alum underneath).
Feb 3, 2008. 6:04 PMleebryuk says:
Constantly. The steel of the rotor flash rusts very quickly. Even a light rain, while the car is sitting will make the rims flash rust. However, the first contact of the pads with the rotors removes the rust.
Aug 24, 2008. 11:45 PMCalorie says:
Yes, I meant rotors the second time. Flash rusting is a problem in Florida. Pretty much any rain will cause rotors to have that wonderful red cover the surface. The first few feet of breaking will abrade it smooth. By saying it is a problem I should refer to it as a cosmetic issue. But people rarely notice it. Most never look at exposed rotors anyways.
Aug 24, 2008. 10:21 PMkill-a-watt says:
I've drilled some auto brake disks and I'm pretty sure that they are steel. I think they are alloyed with a small amount of lead to make them machine easy. Yea, this is totally off topic, and they might still be 98% pure, but they are not cast iron.
Aug 26, 2008. 6:17 AMkill-a-watt says:
OK, I just got a google education of cast iron vs. cast steel and I did not realize that cast iron covered such a broad swath of alloys, I was using the classic definition. In that sense i was right. BTW, the firearms industry is loath to call anything they produce "cast iron", it's still "cast steel" {1}, even though that term is falling out of use. The postulation of lead is from how easy it was for me to drill and tap holes in a few old brake rotors. Even though you need the rotor to be tough, you still have to machine the things to the proper size. This stuff was easy to machine. There must be some specific alloying magic being used. I see a lot of brake rotors that are made in China. If they can't keep the lead out of the cheap plastic stuff that gets passed off as toys nowadays... {1} Actually, it's just "steel", as most manufacture don't even want to admit many parts are investment cast vs. forged. Oh, and Glocks are made out of "polymer", never "plastic".
Feb 5, 2008. 3:19 AMleebryuk says:
Yep, your right. I meant rotors and not rims. But I still see flash rusting on the rotors after a light rain that has had a chance to splash up on cool rotors.
Oct 19, 2006. 3:28 PMdhej says:
Actually rim manufacturers often machine the braking surfaces of their anodized rims. Off the top of my head Alex, Mavic, and Velocity all offer machined rims where they have ground down the braking surface to reduce chatter and allow smoother, more efficient braking. Mavic machined rims are noted with UB, Alex marks them with CSW, and I don't know what Velocity calls them but I know they do it. So basically, this is a poor-man's solution for taking a cheap rim and giving it better braking characteristics. That's pretty sweet, especially since good aftermarket wheelsets often run almost as much as bikes.
Aug 24, 2008. 11:58 PMrhubarb says:
Thank you for the good instructable, as well as the engaged and respectfully toned discussion. I have a few question I hope you can answer. In the instructable you tell folks to "get a sample piece of slate used in construction." I'm wondering if you have a suggestion as to where to get such a small sample of material. You seem to have tried sandpaper at first. Did you try it with a small sanding block? Is it even worth trying, or does the paper wear through so quickly as to not merit the effort? Additionally I would value some elaboration on the cutting of the stone. How do you ensure that the grinding surface of the cut piece of stone is flat? Thanks
Feb 3, 2008. 6:02 PMleebryuk says:
Aluminum oxidizes immediately in the presence of oxygen. It's a great advantage of the metal. The oxide is very thin (on the order of atoms.) Perhaps what is being referred to is that messy glaze. If you want really rocking rims, search around for a ceramic coated set. They have superb wet response and grit/sand doesn't wear on the surface. It a ceramic coating on the braking surface of the rim. The only down side is that they require special brake pads, and they are getting harder to find.
Feb 5, 2008. 3:16 AMleebryuk says:
I agree. I think the real demise of ceramic rims was disc brakes. I imagine you still come across ceramic rims at official cyclocross events. I don't think they allow disc breaks yet, but it is a matter of time. Cycling is slow to change. Aluminum rims are cheap and cheery. The only downside is on low quality rims is where the hoops are welded. You get that uneven weld. That's not an issue with rims that are a couple of dollars more. Trust me when I say that I believe bicycling should be cheap and accessible. The US has become way to elitist about cycling in general. Everything has to be expensive and carbon fiber. After many years in the bike industry I will say that I enjoy my utilitarian bike the most. It has internal hub gears and the brakes are basically enclosed hub (Shimano Roller) brakes. Cheap, always reliable and since they are enclosed they are not effected by the weather nor do they leave that messy black brake muck on you after a wet ride to town. Mine has a completely enclosed chain case, and I have ridden it in the winter snow and salt for years without a problem. Best transportation money I ever spent.
Sep 18, 2007. 8:24 PMberserk says:
OK, I understand why you would want to remove the anodized layer from your rim. Why is this method better than sandpaper, though? And, how long does it last before enough of an oxide layer builds up so you have to re-do it? I replaced an old cantilever brake on my older recumbent with a V-brake from a donor bike - great improvement. Bike shop told me you would need a differend lever - while not ideal, the cantilever lever works as long as your wheel is relatively true and you can adjust the brake closely.
Aug 4, 2007. 1:41 AMkillerjackalope says:
nice one i use to scype my brake pads in wet weather (like snow tyre conversion) it invloved a small cutting implement and a bit of care being in tyres I decided to use a a pattern of smooth curved strokes (curving downwards) this creates channels which allow water to run away from under the pad getting rid of that deadly delay between working brakes and a soggy doom
Oct 9, 2006. 7:46 AMben_0614 says:
They are not doing this because everyone would be flipping over their handlebars from the 300% braking power

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Author:Prometheus
jack-of-all-trades hobbyist/inventor/fabricator Specialties in automotive. cycling, power-transmission (electrical and mechanical), old-school fabrication/tooling.