01.jpg
Let's face it, button pins make everything more awesome. I've seen street vendors and trendy hipster stores sell custom pins for a few dollars each. I figured I could make my own easily enough and would make great gifts for friends, the best part is that I can customize each button so it's personal to each recipient.

This project uses old bottle caps as the base for each pin, clear casting resin to hold the image in place and a regular safety pin to affix it to your clothes. This inexpensive and fun project is sure to delight everyone. Did I mention it's customizable? It bears repeating because it's just so amazing!

enough talk, let's make some pins!
 
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Step 1: Tools + materials

tools+materials.jpg

tools:
  • solder
  • sandpaper
  • scissors
  • computer + printer
.
materials:
  • bottle caps
  • casting resin
  • safety pins
  • printer paper
  • disposable cups + stir sticks

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SJF007 says: Jun 6, 2013. 6:27 PM
No I'm gonna make like uh 50 or 30 something like that
SJF007 says: Jun 6, 2013. 6:27 PM
This is cool I am gonna make one
petalee says: Nov 1, 2012. 7:47 AM
How do you solder on the safety pin? I tried yesterday with solder and a soldering iron but the solder didn't stick properly.
mikeasaurus (author) in reply to petaleeNov 1, 2012. 10:40 AM
Make sure the back of the bottle caps are stripped of any paint and sanded down to the bare metal and that your solder iron is set on high. Are you using any special type of bottlecap?
petalee in reply to mikeasaurusFeb 9, 2013. 4:16 PM
Sorry I haven't replied in so long, I'm just using normal bottle caps, like from a glass bottle. I'll try setting my solding iron on higher - think it may have been on medium.. :)
cgosh says: Jan 11, 2013. 12:22 PM
Great Instructable -- and thanks for including your printout.

Questions: How many watts is that soldering iron -- it looks a lot bigger than the one I use for delicate electronics work. And would you recommend removing the inner plastic ring on the caps, or just leave them alone? How about using some leftover Easycast to make a mold of the top (and bottom) of a straightened cap to simplify straightening the rest of them?
mikeasaurus (author) in reply to cgoshJan 11, 2013. 12:49 PM
Thanks cgosh.

The soldering iron I used was about 40W, but I believe you could use a lower wattage with the same results. Just make sure you remove the decal on the back of the cap before soldering.

I left the soft plastic lining inside the caps. I don't think removing it would help the soldering, and it's removal is not necessary for the EasyCast adhesion. I would leave them alone.

The left over EasyCast to make a cap straightener is an interesting idea. The caps are usually bent back into shape easily enough, but making a jig to reform them might produce more consistent results. I would be very interested to see your attempt at this.

Do you have any pictures of your completed pins?
Gumby45 says: Dec 11, 2012. 10:40 PM
This is a really creative idea! I love it. Very clever and cute :D These should be nice christmas craft thingies.
bpfh says: Dec 2, 2012. 12:51 PM
Could you not stick the images to the base of the cap with a plain paper glue stick before adding the resin? You would not have to mess around with prodding floating paper back to the base if it floats?
hraza1 says: Jul 3, 2012. 5:26 AM
as a newbie can i ask what is a resin? any subsitute
mikeasaurus (author) in reply to hraza1Jul 3, 2012. 8:56 AM
Casting resin is a 2-part mixture that is applied as a liquid and sets hard and clear (I used EasyCast, but there are other brands). I don't think there is a direct substitute for resin as it a a specialized product. You might be able to get away with a thin layer of hot glue, but the results will be cloudy and it'll be hard to see your design. Resin is really the way to go here.
ncmabry in reply to mikeasaurusOct 23, 2012. 11:25 AM
I have used Modge Podge Dimensional Magic to make similar projects.
Keiristy in reply to mikeasaurusAug 27, 2012. 2:00 PM
You can use a product called Sakura 3-D Crystal Lacquer (I buy mine on Amazon.com). It is in a squeeze bottle like glue, works great. Resin is probably cheaper, but I am often dealing with time constraints and the extra step of mixing resin is too much.

Great Instructable. Love the images and tip on free design software! Thx!
CrashMGD says: Oct 12, 2012. 9:13 AM
Could you use hot glue as your "resin"? Would it still display the image nicely like a resin?
dur.sk8 says: Mar 6, 2012. 1:35 AM
How creative!!!!!!!!!!!!!
adrian09 says: Feb 25, 2012. 6:22 PM
what kind of paper would you recommend?
mikeasaurus (author) in reply to adrian09Feb 25, 2012. 6:54 PM
I used standard printer paper. I recommend paper that is very bright white.
Coliflower says: Feb 12, 2012. 7:35 AM
Any homemade/other alternatives for that resin?
mikeasaurus (author) in reply to ColiflowerFeb 12, 2012. 2:11 PM
Hmm, not that I can think of. Hot glue may work, but usually dries cloudy. Casting resin isn't very expensive and has loads of other crafting uses. What's your concern/aversion to using it?
Coliflower in reply to mikeasaurusFeb 13, 2012. 1:07 PM
Ah, just don't have any lying around (which means I'm too lazy to go out and buy it)

I guess I'll just go out and get some, thanks.
rocketman7 says: Feb 11, 2012. 9:46 PM
Very Nice! Is the 3 Month Pro Membership promotion still going on?
mikeasaurus (author) in reply to rocketman7Feb 12, 2012. 2:12 PM
You bet! Show me what you've got!
Kryptonite says: Feb 8, 2012. 3:34 AM
I hate to advertise, though here's another possible method of attaching a pin to the back. Of course, the cap would have to be so the outter rim is facing inwards, folded around the pin. This is a really great Instructable, as with all of your Instructables! Subscribed :D
mikeasaurus (author) in reply to KryptoniteFeb 8, 2012. 8:36 AM
Great suggestion, I like alternatives!
I actually used your exact method to fix a commercially made button last week.
Kryptonite in reply to mikeasaurusFeb 8, 2012. 1:37 PM
Great minds think alike! Or so I like to think... Its an easy fix, and it works.

I just love the pictures on your buttons.
Browncoat says: Jan 16, 2012. 8:39 PM
My Kaylee umbrella pin :)
IMG_0375[1].jpg
mikeasaurus (author) in reply to BrowncoatJan 17, 2012. 12:03 PM
Great pin, I love the Firefly twist! Thanks for sharing.
Enjoy the patch and the 3-month Pro Membership!
annoyingfeatures says: Jan 10, 2012. 3:43 PM
here is mine
DSC02736_2.JPG
mikeasaurus (author) in reply to annoyingfeaturesJan 10, 2012. 5:34 PM
Awesome, thanks for sharing! Enjoy the patch and the 3-month Pro Membership!
carpfluff says: Jan 8, 2012. 12:55 PM
i like the homestar runner ones. and most of these. but what was the kicker was the bottle caps on bottle caps. its like capception.
bajablue says: Dec 23, 2011. 7:48 AM
I LOVE this idea!!!!
mikeasaurus (author) in reply to bajablueDec 23, 2011. 10:32 AM
I'd love to see your version of this idea, I'll bet it would be awesome!
VHIT1717 says: Dec 22, 2011. 4:11 PM
Heres mine i did it a little different, making the design on the outside like a fallout 3 bottlecap, and putting the safety pin on the inside of the bottlecap
100_0266.JPG100_0265.JPG
mikeasaurus (author) in reply to VHIT1717Dec 22, 2011. 4:16 PM
Mmmm, I could go for a frosty Nuka Cola right about now.
Enjoy the patch and the 3-month Pro Membership!
VHIT1717 in reply to mikeasaurusDec 22, 2011. 4:59 PM
Thanks! I got the the artwork from Deviant Art, a pretty cool website with a lot of different stuff
http://www.deviantart.com/
r3jt says: Dec 16, 2011. 8:52 PM
I think this is a great idea and just bought the materials today. Downloaded GIMP but I'm having trouble figuring out exactly how to create a grid template and put images into it. Any help would be much appreciated.
mikeasaurus (author) in reply to r3jtDec 17, 2011. 10:23 PM
Download picture 3 in step 3 and open it in GIMP, then the page size to your printer paper (typically A4 / 8.5x11"); on a new layer replace my images with your own!
perseajackson says: Dec 12, 2011. 8:31 PM
holy cow! thats a lot of work for one pin! but there really cute! X]
ilpug says: Dec 12, 2011. 5:19 PM
I have that same exact fix it yourself pin. I think it's on my airsoft BDU. I had about five, but they all got stolen off my backpack :/

I will for sure do this project, since I have been seeing people wearing these, but have wondered how to do it.
raviolikid says: Dec 12, 2011. 4:40 AM
Nice project and everything is very clear. The only thing I am curious about is when the images are put in. In this picture, it looks like you are pouring the resin into the empty bottle caps. Do you add the pictures after that and then pour another layer? Or do the images sink to the bottom of the resin? Could you please clarify.
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