Introduction: Bumpus' Giant Altoids Subway Turkey Sammich Holder (Giant Altoids Tin Lunchbox)

Whether you're off to school or work, you need something to pack your lunch or snack. Just like the Flintstones, don't forget your lunch pail. There is a mini-Altoids lunch box but that will not do if you have a hero, grinder, po'boy or submarine sandwich. Make a custom giant Altoids "tin" lunchbox from cardboard to fit anything you want.

This is my homage to the working stiff, trying to make a buck and shouldn't be spending any more than they have to by eating out for lunch everyday. So Bumpus, treat yourself to a Subway every once in a while, but it is better to make it fresh yourself.

This instructable should not be construed as any endorsement or advertisement of any kind for franchised Subway sandwiches, personally, I prefer Blimpie's. Subway just slices the bread oddly with the v-channel groove.

Step 1: Cardboard and Something Sticky to Hold It Together.

This is essentially just a custom cardboard box with a hinged cover. It is covered in duct tape.

You will need:

A graphic of the Altoids tin cover found on the internet.

Click on the "i" button on the image below to work with the image file I used. Select the highest resolution picture for best printing quality.

Print off a color image that is the size of the lunch box you want to make. I just let the printer expand the graphic I had to be a full size sheet of regular paper.

Duct tape in red and white colors, or if you have a different color tin, the matching colors.

I choose not to paint the box but you can if you want. The duct tape adds a durable wear layer to the cardboard.

glue, hot glue gun if you have one.

scissors or utility knife to cut the cardboard.

Step 2: Simple Plan.

Make the bottom part of the tin first. We will then use it to measure for the top cover.

Trace the outline of the tin cover on a piece of cardboard. If you are lucky, use a piece of cardboard that was part of a box. The sides will have already been creased and may match up to the sides that you will need.

If not, mark out strips 4 inches wide that will become the sides.

The corners of the top and bottom parts are rounded so cut out the corners where the sides curve around.

Fold up the sides and glue the corners.

If you need to fill gaps or do not have enough cardboard, just use another piece to bridge the gap and glue in place by overlapping the next piece a bit.

Trim the top of the box straight.



Step 3: Minor Detail. to the Top.

On the inside, glue a 1/4 inch strip of cardboard all around. This helps to reinforce the edge and gives us that rolled tin edge look.

When the bottom part is dry, use that as the pattern to trace around to make the top.

Measure 1 and a 1/2 inch sides to go around the pattern just like we made the bottom part.

Round off the corners.

Glue up the sides. Use the bottom part of the tin as a guide to make a snug fit for the top cover.

Since this is the top cover, glue a 1/4 inch strip of cardboard all around the outside to give us the rolled tin edge.

Step 4: Cover It Up.

Glue the printed graphic on to the top cover.

Cover the edges with a matching color duct tape.

You could also cover the entire top cover afterwards with a clear contact paper or laminating film. This will give a durable wear surface to the paper printout.

Cut slits in the duct tape at the corners to help wrap it around the curves smoothly.

Cover the bottom part with duct tape.

Step 5: Hardware, Schmardware...

The handle, hinges, and lock clasp were all made from bits of cardboard and duct tape. You
can purchase or scavenge real lunch box hardware made out of plastic and metal, but this is
way more fun to do.

For the hinges, in the top cover where the bottom will be with the lunchbox standing on edge, cut two slits the width of your duct tape.

Note that we want the hinge on the bottom so it opens easily as a lunch box. Change the position if you are just making a giant Altoids tin where the hinge is in the top back when laid flat on the table.

Double over a piece of duct tape so it sticks to itself.

Thread that through the slot. Put the cover in place and secure the free ends.

Open it up and test to see there is enough play in the hinge so that the cover does not bind when it opens.

Secure the other free ends of the hinge with more duct tape.

Step 6: Can You Handle It?

The handle is just a short strip of cardboard doubled in thickness and wrapped with duct tape.

More duct tape is used to extend the ends. Close the cover and position the handle.

Duct tape the ends of the handle to the box.

For the clasp, create a cardboard bump for the clasp lock by folding over a small piece of cardboard several times.

Duct tape it in the center against the edge of the top cover closed.

Cover a strip of cardboard with duct tape. Wrap it around the clasp bump and secure the free ends to the top cover with duct tape.

To use, gently pull over the bump to secure. To open, just flip the catch up over the bump and open the top cover.

Step 7: Hi Ho, Hi Ho, Its Off to Whatever We Go...

So there you have it, a versatile portable container for stuff. And since size does matter, you are not limited to what you can put in here. If it doesn't fit, just make it bigger, curiously big.

Comments

author
bumpus (author)2009-08-25

:D This is really cool, thanks 'Dad.

author
caitlinsdad (author)bumpus2009-08-25

maybe you can make a giant Altoids Guitar.

and how many times have I told you...I am not your 'Dad...

author
Labot2001 (author)caitlinsdad2009-08-25

caitlinsdad is everyone's Father.

author
caitlinsdad (author)Labot20012009-08-25

and the same goes to you, you whippersnapper...

Skunkbait is everyone's Padre.

author
Lithium Rain (author)caitlinsdad2009-08-25

Our father who art on ibles, heckled be thy name...

author
caitlinsdad (author)Lithium Rain2009-08-25

Confess and do eight ibles by the morning...

author
Ninzerbean (author)caitlinsdad2009-08-26

Your dialog is funnier than the subject of the 'ible - which is also funny - great idea(s), it's time to subscribe.

author
caitlinsdad (author)Ninzerbean2009-08-26

What is this, the inquisition? I'll go get my comfy slippers.

author
LittleWolf (author)caitlinsdad2009-08-26

Are you their dad? Let's take this to Jerry Springer....

author

um the awnsers are always the same
the probability of that is
drum roll please


Impossible
ever thought the mother cheated (well you get the idea the man always gets let down) hmm........
Blood testing clinic: how mant times have i told you the mother cheated
Asian /& hispanic lady from Family Guy jerry springer: no no you only ever say man cheated
Blood testing clinic: we are never testing for you again you hypocrite
Asian /& hispanic lady from Family Guy jerry springer: no no you test for me
Blood testing clinic: goodbye!!!
Asian /& hispanic lady from Family Guy jerry springer: no no you keep talk
Blood testing clinic: I said goodbye for ever!!!
Blood testing clinic:(hangs up)

this goes for every other show that for the true parents

author
caitlinsdad (author)LittleWolf2009-08-26

Hmmm, you should go question the postman instead. He always rings twice.

author

NOONE EXPECTS THE SPANISH INQUiSITION

author

Lithium Rain is everyone's Adrian Monk.

author
caitlinsdad (author)Yerboogieman2009-08-27

You go, sistah!

author
Yerboogieman (author)caitlinsdad2009-08-27

Who's sistah? Adrian?

author
caitlinsdad (author)Yerboogieman2009-08-28

Lithium monk is everyone's sister.

author
Yerboogieman (author)caitlinsdad2009-08-28

*Picks out fro.*

author

;-)

author
dungeon runner (author)Labot20012010-02-18

And Kiteman is everyone mad scientist uncle ;).




-Y

author
XOIIO (author)2010-03-08

50 grams bull!

Now make it out of metal and have the letters popping out! LOL!

author
foxtrot4697 (author)2009-08-25

great ible! but.... pepsi? bleh

author
CapnTac (author)foxtrot46972009-09-26

I totally agree. But, living in Atlanta, I'm a bit biased.

author
Yerboogieman (author)foxtrot46972009-08-26

Coke person, eh? You probably own a Macintosh too, and a Zune. Bad combination.

author
foxtrot4697 (author)Yerboogieman2009-08-29

i own a mac, PPC mini mac but i use linux more. And i have a sansa fuze, not a zune

author
Yerboogieman (author)foxtrot46972009-08-30

The next thing i was going to say was a sandisk player.

author
caitlinsdad (author)foxtrot46972009-08-25

I know, Diet Coke makes a better cleaner.

author
foxtrot4697 (author)caitlinsdad2009-08-25

dude i love coke in the glass bottle and at my grocery store you can buy packs of them!!!!

author
alphasmith (author)2009-09-04

...epic. That is one pimped out lunchbox.

author
caitlinsdad (author)alphasmith2009-09-04

Thanks, I should have loaded this with ping pong balls or jawbreakers for mints.

author
caitlinsdad (author)2009-08-27

A Dagwood sandwich is a ginormous sandwich made by Dagwood Bumstead in the Blondie cartoon. Good Eats.

author
HardCoreHacker (author)2009-08-25

Man! I was just about to upload something just like this!!!

author

C'mon, put it up. The more the merrier.

author

Maybe

author
=SMART= (author)2009-08-25

Awesome :) Why do all your instructables have peoples names on them now ?

author
caitlinsdad (author)=SMART=2009-08-25

1. Because we can. 2. It's fun to draw inspiration from Instructables members of the community and add to the quirkyness.

author
=SMART= (author)caitlinsdad2009-08-26

Fair enough, good idea

author
mg0930mg (author)caitlinsdad2009-08-25

How come you haven't done an mg0930mg one? ;)

author
caitlinsdad (author)mg0930mg2009-08-25

I'm afraid...you're normal

author
=SMART= (author)caitlinsdad2009-08-26

hahaha

author
mg0930mg (author)caitlinsdad2009-08-25

How could you *cry*

author
stinkymum (author)2009-08-25

If you used Gorilla glue, it could go in that contest!

author
awang8 (author)stinkymum2009-08-26

The Gorilla Glue contest can be any 'ible with cardboard as the main material. No adhesive required, but your welcome to use it anyway (obviously).

author
Warlrosity (author)2009-08-26

Oh a wish sandwich, like a rubber biscuit?

author
porcupinemamma (author)2009-08-25

Cool mon pere. my Îòåö my otosan 爸爸 אבא

author
whatevers (author)2009-08-25

love it

author
Lithium Rain (author)2009-08-25

Awesomesauce!

author
caitlinsdad (author)Lithium Rain2009-08-25

Yes indeedy, apple seedy.

author
caitlinsdad (author)2009-08-25

yeah, forgot about that one, and a Dagwood.

author
Gjdj3 (author)2009-08-25

Awesome! Sammiches and altoids cans!

author
yokozuna (author)2009-08-24

It's the curiously strong lunchbox! Does Pepsi come standard or is that just on the XL model?

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