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down and dirty screenprinting for under 10$

Step 5Cutting the Stencil.

Cutting the Stencil.
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So, we went to the sign shop to get scrap vinyl right?

They use a lovely machine called a plotter to cut their vinyl.
Making friends with them, or at least dropping them a few dollars, or a six pack of beer, or something, can allow you to skip this step. Take them your prepped image, have them cut it out, and skip ahead...

Otherwise...
It is time to cut the stencil.

Cut out another piece of vinyl a little bit larger than the printed and trimmed image.
Use the spray adhesive (not too much) to stick the image onto the vinyl.

Start cutting. But not too deep!!!!!!
Cut out the parts to be printed. Leave the parts that remain the substrate color.
Be sure only to cut through the paper and the vinyl, do not cut through the paper backing, or everything will fall apart!

If a photograph is being used, as in the example, it can be confusing. If the stencil is held up against a light, or viewed on a light table, you can get a better idea of how things are going.

Once the stencil seems satisfactory, it is time to adhere it to the screen.
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6 comments
Mar 7, 2010. 9:43 AMinlikeflint says:
I kind of like this process better... The artist actually makes the decisions of what to use/omit for the stencil, which makes it more about art than machine produced fast food push button alternative. 
Apr 2, 2009. 9:08 AMtukas says:
You could probably have PhotoShop or Gimp do all the work for you. Just print out the parts that need cutting. I used it to carve pumpkins for a contest (I won!). Hmm Maybe another Instructable in the works?
Sep 27, 2009. 7:35 AMVery Interesting says:
PLEASE do this instructable. I would love to have photoshop make the stencil for me.
Dec 9, 2009. 2:18 PMM4industries says:
Image>Adjustments>Posterize to 10 units.
Play around with Image>adjustments>threshold
Apply a gaussian blur Filter>blur>gaussian blur
Posterize again to 2 units.

Dec 9, 2009. 9:03 PMVery Interesting says:
Cool, Thanks!
Sep 27, 2009. 6:25 PMjdc187 says:
you can make a good stencil by contuinualy makeing black and whit copys of a image then copy the copy till it blacks out the parts you want to keep and whtes out the areas to be cut like a negitive

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